Cemented carbide body containing zirconium and niobium and method of making the same
A cemented carbide, alloy technology, applied in chemical instruments and methods, metal processing equipment, manufacturing tools, etc., can solve the problems of hindering the sintering process, poor wettability, and high affinity
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Embodiment 1
[0049] Powder mixtures A and B having the compositions (weight percent) shown in Table 2 were prepared. TRS rods (ISO 3327, type B) were pressed from the powder mixture to form green bodies. The green body was HIP sintered at 1430-1520°C. Metallurgical tests were carried out on the obtained cemented carbide sintered body. figure 2 A and 2B and image 3 A and 3B show the results of the above tests. Sample A (according to the invention) showed a porosity figure 2 A), while sample B (comparative example of the prior art) shows a high residual porosity (see figure 2 B) and strong sintering distortion (see image 3 B).
[0050] Raw material powder mixture (weight percent) of table 2 sample (A) and (B)
[0051] sample
co
(Zr, Nb)C 50 / 50
ZrC
NbC
WC2
(A)
10
15
margin
(B)
10
7.5
7.5
margin
[0052] The obtained cemented carbide sintered bodies of samples (A) and (B) had the follo...
Embodiment 2
[0057] Similar to Example 1, powder mixtures C-G were prepared as shown in Table 4 below.
[0058] Table 4 Raw material powder mixture for samples C-G
[0059]
[0060] *as (Ta,Nb)C 70 / 30
[0061] As (W,Ti)C 50 / 50
[0062] Tips with CNMG120412-UN geometry were pressed from powder mixture C-G, then sintered (HIP sintering 1505°C / 85min) and CVD coated to form a standard multilayer coating including titanium carbonitride and aluminum oxide layers. All samples were coated identically. The obtained sintered body had the following properties shown in Table 5 below.
[0063] Table 5 Selected properties of samples C-G
[0064]
[0065] The deformation resistance turning test was carried out on these cutter heads under the following test conditions:
[0066] Workpiece material: 42CrMo4(1.7225)-alloy steel
[0067] Cutting speed: 500, 550m / min, starting from 550m / min, increasing by 25m / min until the cutter head fails due to plastic deformation due to thermal overload.
[...
Embodiment 3
[0100] Similar to Example 1, powder mixtures H-K were prepared as shown in Table 10 below.
[0101] Table 10 Raw Powder Mixtures for Samples H-K
[0102]
[0103] *Mixture of WC1 and WC2: 75% WC1, 25% WC2
[0104] As (W,Ti)C 50 / 50
[0105] Fabricated from powder mixtures H, I, J and K (prior art), pressed, sintered / HIP sintered (1505 °C / 85 min) and CVD coated, a tool tip with CNMG120412-UN geometry was obtained. The obtained sintered body had the properties shown in Table 11 below.
[0106] Table 11
[0107] Selected properties of samples H-K
[0108]
[0109] Hot hardness tests were carried out on these cutter heads under the following test conditions:
[0110] Workpiece material: 42CrMo4(1.7225)-alloy steel
[0111] Cutting speed: start from 450m / min and increase by 25m / min until the cutter head fails due to plastic deformation due to thermal overload.
[0112] Cutting time: 15 seconds for each cutting speed
[0113] Feed amount: 0.4mm / rotation
[0114] Cutt...
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