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HIPS (high impact polystyrene) three-layer composite board for inner container of refrigerating device and preparation method thereof

A refrigeration device and composite plate technology, applied in the field of refrigeration equipment manufacturing, can solve the problems of low strength of high-gloss surface layer, non-corrosion resistance, chromatic aberration and performance difference of ABS special material, etc., so as to reduce the risk of cracking, prevent corrosion and reduce costs. Effect

Inactive Publication Date: 2012-09-12
HEFEI MIDEA REFRIGERATOR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The high-gloss surface layer has low strength, brittleness, and no corrosion resistance. The resulting lining, especially the box lining, is easy to crack, and there are quality risks;
[0004] 2. In order to reduce the possibility of cracking, the thickness of the surface layer is usually less than 3%, and the mold is also affected. The gloss of the obtained box lining is actually very low, and even the gloss cannot be seen;
[0005] 3. The thickness of the extruded board surface layer is not easy to control, and the qualified rate of extruded board and blister is low;
[0008] 1. Different grades of ABS special materials provided by different suppliers have differences in color and performance;
[0009] 2. There are compatibility problems between different ABS special materials, and they cannot be mixed, which causes inconvenience to production management;
[0010] 3. At present, only a few companies can produce this kind of ABS special material, all rely on imports, the purchase cycle is long, and the price is high

Method used

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  • HIPS (high impact polystyrene) three-layer composite board for inner container of refrigerating device and preparation method thereof
  • HIPS (high impact polystyrene) three-layer composite board for inner container of refrigerating device and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0032] Example 1: HIPS three-layer composite plate for the inner tank of the refrigeration device (total thickness: 3.2mm)

[0033] The material of the surface layer is Chevron natural color HIPS-D6007.

[0034] The raw material of the base layer is Yangba HIPS-2710, dyed with masterbatch, and 50% crushed material or recycled granulated material is used as the recycled material.

[0035] The bottom material is PE-PS alloy.

[0036] Mix Yamba HIPS-2710, color masterbatch and recycled materials evenly to obtain mixed materials;

[0037] Chevron's natural color HIPS-D6007, PE-PS alloy and the mixed material are melted and then co-extruded through the extruder die to form a semi-finished sheet. The thickness of the layer is 0.32mm, the thickness of the base layer is 2.56mm, and the thickness of the bottom layer is 0.32mm, wherein the temperature of the extruder head is 190-240°C, and the melting temperature is 180-240°C;

[0038] The semi-finished sheet is conveyed to the tractio...

Embodiment 2

[0039] Example 2: HIPS three-layer composite plate for the inner tank of the refrigeration device (total thickness: 4.8mm)

[0040] The material of the surface layer is Chevron natural color HIPS-D6007.

[0041] The primary raw material is TOTAL HIPS-8265, dyed with masterbatch, and 50% crushed material or recycled granulated material is used as the recycled material.

[0042] The bottom material is PE-PS alloy.

[0043] Mix TOTAL HIPS-8265, color masterbatch and recycled materials evenly to obtain mixed materials;

[0044] Chevron's natural color HIPS-D6007, PE-PS alloy and the mixed material are melted and then co-extruded through the extruder die to form a semi-finished sheet. The thickness of the layer is 0.45mm, the thickness of the base layer is 3.90mm, and the thickness of the bottom layer is 0.45mm, wherein the temperature of the extruder head is 190-240°C, and the melting temperature is 180-240°C;

[0045] The semi-finished sheet is conveyed to the traction roller ...

Embodiment 3

[0046] Example 3: HIPS three-layer composite sheet for the inner tank of the door of the refrigeration device (total thickness: 1.8mm)

[0047] The material of the surface layer is Chevron natural color HIPS-D6007.

[0048] The base material is Chevron HIPS-D6007, dyed with masterbatch, and 70% crushed material or recycled granulated material is used as the recycled material.

[0049] The base material is TOTAL HIPS-8265, dyed with masterbatch.

[0050] Mix Chevron HIPS-D6007, color masterbatch and recycled material evenly to obtain the mixed material;

[0051] Chevron natural color HIPS-D6007, Total HIPS-8265 and the mixture are melted and then co-extruded through an extruder to form a semi-finished sheet. By adjusting the speed of the metering pump, the surface layer of the HIPS three-layer composite sheet is used for the inner tank of the refrigeration device. The thickness is 0.15mm, the thickness of the base layer is 1.50mm, and the thickness of the bottom layer is 0.15...

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Abstract

The invention discloses an HIPS (high impact polystyrene) three-layer composite board for the inner container of a refrigerating device and a preparation method of the HIPS three-layer composite board. The HIPS three-layer composite board for the inner container of the refrigerating device comprises a surface layer, a base layer and bottom layer, wherein the surface layer is made from the surface layer HIPS, and the surface layer HIPS is selected from at least one or more of natural color HIPS, dyeing HIPS and modified extrusion grade HIPS; the base layer comprises natural color extrusion grade HIPS and feed material; and the bottom layer is made from foaming agent corrosion-resistant HIPS. According to the HIPS three-layer composite board for the inner container of the refrigerating device of the embodiments of the invention, the surface layer, the base layer and the bottom layer are made from the HIPS material, the various screened HIPS materials are good in compatibility, and can be mixed with one another, and the appearance and the machining performance of the board can not be obviously influenced, so that the strength of the board can be improved, and the cracking risk can be reduced.

Description

technical field [0001] The invention relates to the technical field of refrigeration equipment manufacturing, more specifically, the invention relates to a HIPS three-layer composite board for the inner tank of a refrigeration equipment and a preparation method thereof. Background technique [0002] The high-gloss HIPS composite panels for refrigerators / freezers in the prior art all adopt a three-layer composite system, and the surface layer is high-gloss HIPS. The bottom layer is HIPS for ordinary extrusion grade refrigerators. This board has the following disadvantages: [0003] 1. The high-gloss surface layer has low strength, brittleness, and no corrosion resistance. The resulting lining, especially the box lining, is easy to crack, and there are quality risks; [0004] 2. In order to reduce the possibility of cracking, the thickness of the surface layer is usually less than 3%, and the mold is also affected. The gloss of the obtained box lining is actually very low, a...

Claims

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Application Information

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IPC IPC(8): B32B27/06B32B27/30F25D23/08B29C47/06
Inventor 石祥祚唐涛曹家汉项灵芝贾丽
Owner HEFEI MIDEA REFRIGERATOR CO LTD
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