Error-proofing monitoring system and method for automobile engine valve assembling process

A technology of automobile engine and monitoring system, which is applied in the direction of electrical program control, program control in sequence/logic controller, metal processing, etc. It can solve the problems of increasing engine manufacturing cost, wasting human resources, and low accuracy, and achieves the goal of overcoming Sloppy and careless hidden dangers, elimination of installation errors and error transmission, and high degree of automation

Inactive Publication Date: 2012-10-24
DALIAN JIAOTONG UNIVERSITY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The lock block in the valve group is an extremely small part. During the assembly process, there are often problems such as missing, missing, reversed and wrong installation, which will cause engine parts to be repaired and scrapped, which greatly increases the engine. manufacturing cost
[0003] In the engine manufacturing plant, the production of the engine must carry out error-proof testing on the assembly of the valve group on the cylinder head. Most of the domestic valve group detection technologies are for the quality inspection of individual parts of the unassembled valve group, or Judging the correctness of the assembly of a single valve group part, b...

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  • Error-proofing monitoring system and method for automobile engine valve assembling process
  • Error-proofing monitoring system and method for automobile engine valve assembling process

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Embodiment Construction

[0027] The present invention will be further described below in conjunction with accompanying drawing. Such as Figure 1-2 As shown, an error-proof monitoring system for the assembly process of the automobile engine valve group, including a detection platform, a control system and a human-machine information exchange panel;

[0028]The detection platform includes No. 1 roller table 1, No. 2 roller table 2, stopper a3, stopper b4, stopper c5, jacking device 6, barcode scanning gun 7, laser distance measuring sensor 8, The single-axis robot 9 and the four-legged metal frame 20, the No. 1 roller table 1 and the No. 2 roller table 2 are installed sequentially, and the No. 2 roller table 2 is on the right side of the No. 1 roller table 1 , close to each other; the blocker a3 is installed on the right side of the centerline of the length direction of the No. The middle position in the length direction of No. 2 roller conveyor table 2, the stopper c5 is installed on the right side ...

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Abstract

The invention discloses an error-proofing monitoring system for an automobile engine valve assembling process. The error-proofing monitoring system comprises a detection platform, a control system and a man-machine information communication panel, wherein the detection platform comprises two roller way conveying tables, three stoppers, a jacking device, a barcode scanning gun, a laser ranging sensor and a single-shaft robot; the control system comprises a single-shaft robot programming controller, a programmable controller, a data acquisition card, an industrial personal computer and a proximity switch; and the man-machine information communication panel comprises a display, a touch screen and a combined aural and visual alarm. According to the error-proofing monitoring system disclosed by the invention, after the assembly of an air valve is finished, a correct-error result is immediately obtained according to an assembling situation, and an error assembling result is classified according to error types so as to provide a maintenance prompt for a maintainer. The error-proofing monitoring system disclosed by the invention is arranged at one section of an engine assembly line and only allows correctly assembled cylinders to pass the detection and enter a subsequent continuous engine assembling process in a working mode so as to reach an error-proofing purpose.

Description

technical field [0001] The invention relates to assembly equipment on an automobile engine production and assembly line, in particular to an error-proof monitoring system and method for the assembly process of an automobile engine valve group. Background technique [0002] Nowadays, with the improvement of people's living standards and the gradual improvement of the market economy, the demand for cars has increased linearly, and new car varieties have emerged in an endless stream. Accompanied by the huge automobile output, the most critical part of its production - the automatic production and assembly of the engine has also posed severe challenges. The fast production rhythm and fast delivery speed, and the manufacturing process of single-line multi-variety engines often appear on many production lines. For various reasons, there are always a series of potential installation problems on the automatic assembly line of engines. Among these, the risk of errors in valve assemb...

Claims

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Application Information

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IPC IPC(8): G05B19/05B23P19/00
Inventor 谭晓东刘琛宝郑克得吴晶晶庞厚华
Owner DALIAN JIAOTONG UNIVERSITY
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