Welding plant for section-variable aluminum alloy long pipe fittings

A welding device and variable section technology, applied in welding equipment, arc welding equipment, metal processing equipment, etc., can solve the problems of incomplete penetration, failure of welded structural parts, failure of welded joints, etc., to reduce repair rate and scrap rate, Guarantee the effect of product structure size and improve product quality

Inactive Publication Date: 2013-04-24
BEIJING CED RAILWAY ELECTRIC TECH
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, on locomotives such as railway main line EMUs and AC high-power electric locomotives, the welding of aluminum alloy 5083 materials with a plate thickness of 2.5mm and the longitudinal butt welding of variable-section aluminum alloy long pipe fittings with butt joints usually use welding robots and welding machines. Otherwise, it is easy to cause weldi

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Welding plant for section-variable aluminum alloy long pipe fittings
  • Welding plant for section-variable aluminum alloy long pipe fittings
  • Welding plant for section-variable aluminum alloy long pipe fittings

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment

[0023] Such as Figure 4 , Figure 5 As shown, the variable cross-section aluminum alloy long pipe fittings (hereinafter referred to as pipe fittings) are longer in size (2050mm), the maximum section width of the pipe fittings is 45.5mm, the minimum section width is 18.5mm, and the pipe wall is thinner (2.5mm); pipe fittings group butt welding After the completion, the straightness of the weld seam is required to be no more than 0.5mm, and both sides of the pipe fittings need to be welded, and the weld seams on both sides are required to realize single-sided welding and double-sided forming.

[0024] According to the above requirements, a rotary welding device is designed and manufactured. This device ensures the product structure size and joint welding quality, reduces the deformation of variable-section pipe fittings, and realizes double-sided welding of pipe fittings in one clamping. When using a welding trolley to complete variable-section pipe fittings After welding on o...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a welding plant for section-variable aluminum alloy long pipe fittings. The welding plant comprises a rotary welding plant and an automatic welding tractor. The automatic welding tractor is provided with a full-automatic welding handle. The rotary welding plant comprises a base and a rotary frame, upright frames are respectively arranged at two ends of the base, two ends of the rotary frame are respectively mounted on the upright frames at the two ends of the base by hollow shafts, and workpiece clamping devices are respectively arranged on two sides of the rotary frame; rails are disposed on one side of the rotary welding plant, the automatic welding tractor is arranged on the guide rails, and a radial adjusting mechanism is arranged between the full-automatic welding handle and the automatic welding tractor; and elastic barriers are respectively arranged on the hollow shafts at two ends of the rotary frame. The welding plant has the advantages that the quality of products is improved under the condition without high-end welding equipment such as welding robots and special welding machines, the production efficiency is improved, and the repair rate and the rejection rate are reduced.

Description

technical field [0001] The invention relates to an aluminum alloy welding device, in particular to a welding device for variable cross-section aluminum alloy long pipe fittings. Background technique [0002] At present, on locomotives such as railway main line EMUs and AC high-power electric locomotives, the welding of aluminum alloy 5083 materials with a plate thickness of 2.5mm and the longitudinal butt welding of variable cross-section aluminum alloy long pipe fittings with butt joints usually use welding robots and welding machines. Otherwise, it is easy to cause welding defects such as incomplete penetration, porosity, incomplete fusion, inclusion, slump and poor back shape, which may easily cause failure of the welded joint, thereby causing the failure of the entire welded structure, which will have a negative impact on driving safety. However, welding robots and welding machines are expensive, which increases production costs. Contents of the invention [0003] The...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B23K9/12
Inventor 翟立飒马君苏安社
Owner BEIJING CED RAILWAY ELECTRIC TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap