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Preparation method of viscous anti-skid particles used in rail locomotives

A technology of anti-slip particles and rail locomotives, applied in chemical instruments and methods, and other chemical processes, can solve the problems of affecting the effect, difficulty, and loss of effect, and achieve the effects of increasing the friction coefficient, extending the replacement cycle, and improving safety

Active Publication Date: 2013-06-05
连云港倍特超微粉有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the disadvantages of the above-mentioned device include: (1) The particle size of the sand is relatively large, generally 1-3 mm, and the sand is sprayed onto the rails and quickly secondary broken. The secondary crushing causes the particles to splash to other places and deviate from the rails The intersection with the wheel cannot play a role; (2) The sand particles are too large, and it is difficult to be driven by air injection, so the sand often cannot enter the predetermined position according to the air injection trajectory, which also affects the effect; (3) Due to the above Disadvantages result in a large amount of sand and frequent sand replacement cycles; (4) The control device for anti-slip particles is mainly controlled by the train driver when needed.
The core of this device is to ensure that the anti-skid particles in the storage tank can be sprayed through the nozzle at any time without hindrance, but because the anti-skid particles used are inorganic particles with irregular shapes, their fluidity is not good, and uninterrupted flow is required. Air is introduced into the storage tank in a timely manner to ensure that the granular stone cave is in a quasi-fluidized state, so as to ensure smooth transportation during use
In addition, because it is a natural inorganic material particle, its brittleness is relatively high. After being sprayed between the rail and the wheel, it will easily be broken into smaller particles and sputtered out to lose its effect.

Method used

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  • Preparation method of viscous anti-skid particles used in rail locomotives
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preparation example Construction

[0030] A kind of preparation method of sticky anti-slip granule for rail locomotive of the present invention, it comprises the following steps:

[0031] a. Select one or more inorganic material powders, first sieve, and require the particle size to reach 100 mesh or more, or the particle size is less than 150 μm; then fully mix the inorganic material powders;

[0032] b. Select water-based organic glue and add water to configure;

[0033] c. Put the mixed inorganic material powder and water-based organic glue in the fluidized bed granulation device through the blowing action of hot air entering from the bottom, so that the inorganic material powder is in a fluidized state, and the water-based spray of mist The organic glue is in uniform contact with the powder particles and adheres to the surface of the particles, so that the fine particles are bonded into larger particles, and the sticky non-slip between 20 mesh to 40 mesh or particle size between 400 μm and 800 μm is continu...

Embodiment 1

[0046] Select natural sand powder and stone powder as raw materials, and sieve them with a 100-mesh sieve to obtain powder raw materials with a particle size of less than 150 μm. Weigh 100 kg of natural sand powder and 100 kg of stone powder after sieving, and mix them evenly to obtain Mix 200kg of inorganic powder raw materials. Select polyvinyl alcohol as the raw material of organic glue, dissolve bubbles in hot water to obtain thick polyethanol glue, add water to adjust to 20 kg of polyethanol glue with a weight concentration of 2%. Add 50kg of inorganic powder raw materials into the fluidized bed granulation device, and use hot air for fluidization, so that the inorganic material powder is in a fluidized state. Keep the superficial air velocity of the hot air in the fluidized bed granulator at 0.5m / s. Then open the organic glue pipeline valve, spray polyvinyl alcohol glue into the fluidized bed in the form of mist, and keep the injection speed at 100g / min. After 10 minut...

Embodiment 2

[0048] Select clay powder and stone powder as raw materials, and sieve them with 100-mesh sieves to obtain powder raw materials with a particle size of less than 150 μm. Weigh 100 kg of sieved clay and 100 kg of stone powder, and mix them evenly to obtain mixed inorganic powder. Body raw material 200kg. Select ethylene-vinyl acetate emulsion as the organic rubber raw material, and add water to prepare 10 kg of ethylene-vinyl acetate dilute emulsion with a weight concentration of 5%. Add 50kg of inorganic powder raw materials into the pilot test device for fluidized bed granulation, and use hot air for fluidization, so that the inorganic material powder is in a fluidized state. Keep the superficial air velocity of the hot air in the fluidized bed granulator at 0.35m / s. Then open the organic glue pipeline valve, spray ethylene-vinyl acetate dilute emulsion into the fluidized bed granulation device in the form of mist, and keep the injection speed at 50g / min. After 10 minutes o...

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Abstract

The invention discloses a preparation method of viscous anti-skid particles used in rail locomotives. According to the invention, a fluidized bed granulation device is adopted. Fine inorganic material powder is bound by using aqueous organic glue, such that anti-skid particles with a particle size of 400-800mum and have certain viscosity to rail and locomotive wheels are prepared. The viscous anti-skid particles are especially suitable to be used in train traveling in rainy and snowy weathers. During train high-speed travelling, wheel slippage can be reduced, and travelling speed can be ensured. During braking, braking time and braking distance can be reduced.

Description

technical field [0001] The invention relates to a preparation method of sticky anti-skid particles for braking anti-skid of rail locomotives. Background technique [0002] For locomotives running on rails, wheel slippage will occur in rainy and snowy days. At this time, the adhesion coefficient between the wheels and the rails decreases, and the wheels spin idling, which reduces the driving speed and cannot reach the predetermined driving speed. In addition, when the brakes are applied to stop the locomotive, the wheels will slip and cannot stop at the predetermined parking position, and the stopping time and stopping distance will be prolonged. In order to solve this problem, the current domestic locomotive anti-skid solution is to spread sand between the wheels and rails to prevent the wheels from slipping. Generally, trains use a primary type of sand spreading device, which is a simple structure consisting of a tank for storing sand and a conduit for letting the sand fal...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09K3/14
Inventor 孟令光胡永其赵风云
Owner 连云港倍特超微粉有限公司
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