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Raw materials for cigarettes, production method and equipment thereof

A production method and technology of raw materials, applied in the field of tobacco, can solve the problems that do not conform to the basic principle of microwave expansion, the internal structure of tobacco stems is easily damaged, and the shredded tobacco stems are easy to be broken, so as to achieve significant effects of tar reduction and harm reduction, and ease Tobacco leaf raw material pressure, the effect of reducing the release of tar and harmful components

Active Publication Date: 2013-06-26
赵鸿
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method can give full play to the advantages of microwave expansion to a certain extent, there are still many shortcomings: the moisture content of the tobacco stems before microwave treatment is low, which does not conform to the basic principle of microwave expansion, and the internal structure of the tobacco stems after microwave treatment is easily destroyed. Even coking or igniting; the shredded tobacco stems prepared by this method are prone to breakage in the shredding process; the problems caused by woody gas and green miscellaneous gas are still relatively prominent, which limits their addition in cigarettes, and almost Both are added to the cigarettes of the third and fourth types of cigarettes, thus affecting the use of tobacco stems
This method has the following defects: the waste of water resources is serious; the beneficial substances in the tobacco stems are seriously lost during the washing process, resulting in a very low product yield; It cannot be well compatible with shredded tobacco, and the flavoring process also produces unfavorable factors that the flavors cannot be mixed evenly, which is not conducive to the addition and application of cigarettes
[0006] In addition, raw materials for tobacco production from biomass other than tobacco stems also have disadvantages such as large water consumption, obvious woody gas and miscellaneous gas, and poor compatibility of shredded tobacco.

Method used

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  • Raw materials for cigarettes, production method and equipment thereof
  • Raw materials for cigarettes, production method and equipment thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0071] figure 1 It is a schematic diagram of the connection of the tobacco raw material production equipment in Example 1 of the present invention.

[0072] This embodiment discloses a method for producing raw materials for tobacco. The method uses tobacco stems as raw materials and adopts figure 1 The tobacco raw material production equipment shown specifically includes the following steps:

[0073] (1) Warming and humidifying the tobacco stems in a drum humidifier until the water content is 38wt%;

[0074] (2) Preheat the heated and humidified tobacco stems to 90°C in the steam heating equipment;

[0075] (3) Place the preheated tobacco stems in the microwave expansion equipment to make them microwave expanded until the water content in the tobacco stems drops to 15wt%; the microwave expansion makes the moisture in the tobacco stems evaporate rapidly, thereby completing the synchronization of the cells in the tobacco stems Uniform puffing;

[0076] (4) soaking the tobacc...

Embodiment 2

[0084] figure 2 It is a schematic diagram of the connection of the tobacco raw material production equipment in Example 2 of the present invention.

[0085] This embodiment discloses a method for producing raw materials for tobacco, using tobacco stems as raw materials, using figure 2 The tobacco raw material production equipment shown, the production of the tobacco raw material includes the following steps:

[0086] (1) washing the tobacco stems with water to remove dust, and the water content of the tobacco stems after washing reaches 25wt%;

[0087] (2) Warming and humidifying the tobacco stems in a tunnel vibrating tank humidifier until the water content is 35wt%;

[0088] (3) Preheat the heated and humidified tobacco stems to 85°C in microwave heating equipment, so that the temperature of the moisture in the tobacco stems is close to the boiling point;

[0089] (4) Place the preheated tobacco stems in the microwave expansion equipment, and microwave the expansion unt...

Embodiment 3

[0100] This embodiment is basically the same as Embodiment 2, except that this embodiment uses cumin stems as raw materials. The prepared raw material for tobacco needs to be flavored, that is, the step (9) is: after drying, the raw material for tobacco needs to be added, dried and flavored.

[0101] The tobacco raw materials produced in this example are processed into cigarettes, which also have the advantages of high filling value, light woody gas, comfortable taste, soft smoke and reduced tar in cigarettes, and can also be added to high-grade cigarettes.

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Abstract

The invention provides raw materials for cigarettes, a production method of the raw materials for the cigarettes and equipment of the raw materials for the cigarettes. The production method of the raw materials for the cigarettes includes the following steps. Firstly, plant biomass is heated and moistened unit the water content reaches 35 wt% to 40 wt%. Secondly, materials are preheated after being heated and moistened until the water temperature of the materials reaches the boiling point. Thirdly, the preheated materials are expanded with micro waves until the water content reduces to 10 wt% to 20 wt%. Fourthly, water is added to the materials until the water content reaches 30 wt% to 40 wt%. Fifthly, the materials are machined to be fiber shreds. Sixthly, biological enzyme liquid is sprayed onto the fiber shreds, the fiber shreds with the biological enzyme liquid are soaked in water. Seventhly, drying is performed. The raw materials for the cigarettes, the production method of the raw materials for the cigarettes and the equipment of the raw materials for the cigarettes overcome defects in the prior art, have the advantages that water consumption in production is low, crushed raw materials for the cigarettes obtained in production are less, compatibility with tobacco shreds is perfect, woodiness texture is not obvious and can be applied to manufacture of high-grade cigarettes.

Description

technical field [0001] The invention relates to tobacco technology, in particular to a tobacco raw material, its production method and equipment. Background technique [0002] Tobacco raw material is a kind of material prepared from biomass such as tobacco stems and straws, which can be used to replace part of shredded tobacco leaves and added to cigarettes to reduce the cost of cigarettes and the tar content of cigarettes. Although the application level of tobacco raw materials in cigarettes has been continuously improved in recent years, there are still many problems, so that they can only be added in a small amount in low-grade cigarettes, but cannot be added in high-grade cigarettes. The following will be described in detail by taking tobacco stems as an example to prepare raw materials for tobacco. [0003] Tobacco stems are the companions of tobacco leaves, and are widely used in the production of low-grade cigarettes because they have very similar components to tobac...

Claims

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Application Information

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IPC IPC(8): A24B3/14A24B15/12A24B15/16A24B3/04A24B3/18A24B15/20A24D1/18
Inventor 赵鸿
Owner 赵鸿
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