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Electric brush for electric tool motor and preparation method thereof

A technology of electric tools and electric brushes, which is used in the manufacture of brushes, circuits, current collectors, etc., can solve the problems of poor performance of electric brushes, poor anti-interference ability, poor stability, etc., and achieve good commutation performance and easy operation. , The effect of good wear resistance

Active Publication Date: 2015-10-28
SUZHOU DONEKA NEW MATERIALS CORP LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, general brushes have poor performance and poor stability, especially poor wear resistance, poor commutation performance, and poor anti-interference ability, and often cannot meet the various requirements of electric tool motors for brushes.

Method used

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  • Electric brush for electric tool motor and preparation method thereof
  • Electric brush for electric tool motor and preparation method thereof
  • Electric brush for electric tool motor and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] 1. Prepare materials according to the following proportions:

[0031]

[0032] 2. Raw material pretreatment

[0033] Add 0.625kg of acetone to all of the above epoxy resins, stir to dissolve the epoxy resin in the acetone, and prepare the epoxy resin glue;

[0034] 3. Mixing

[0035] To 15m 3 Add all of the above-mentioned flake graphite, epoxy resin glue, carbon black, aluminum phosphate, tungsten disulfide and aluminum oxide successively in the kneading pot, and stir and mix at room temperature for 60min to prepare the premix;

[0036] Turn on the heating device of the kneading pot, mix and heat the premix at the same time, when the temperature of the premix reaches 120°C, add the remaining acetone to the mixture, mix and continue to heat to make the temperature of the premix After reaching and maintaining the temperature at 130°C for 3 hours, the heating was stopped. When the mixture was freely cooled to a temperature of ≤100°C, it was discharged from the knead...

Embodiment 2

[0043] 1. Prepare materials according to the following proportions:

[0044]

[0045] 2. Raw material pretreatment

[0046] Add 0.6kg of acetone to all of the above epoxy resins, stir to dissolve the epoxy resin in the acetone, and prepare the epoxy resin glue;

[0047] 3. Mixing

[0048] To 15m 3 Add all of the above-mentioned flake graphite, epoxy resin glue, carbon black, aluminum phosphate, tungsten disulfide and aluminum oxide successively in the kneading pot, and stir and mix at room temperature for 80min to prepare a premix;

[0049] Turn on the heating device of the kneading pot, mix and heat the premix at the same time, when the temperature of the premix reaches 130°C, add the remaining acetone to the mixture, mix and continue to heat so that the temperature of the premix is After reaching and maintaining the temperature at 140°C for 3 hours, the heating was stopped, and when the mixture was freely cooled to a temperature of ≤100°C, it was discharged from the kn...

Embodiment 3

[0056] 1. Prepare materials according to the following proportions:

[0057]

[0058] 2. Raw material pretreatment

[0059] Add 0.375kg industrial alcohol to all of the above epoxy resins, stir to dissolve the epoxy resin in the industrial alcohol, and prepare the epoxy resin glue;

[0060] 3. Mixing

[0061] To 15m 3 Add all of the above-mentioned flake graphite, epoxy resin glue, carbon black, aluminum phosphate, molybdenum disulfide and aluminum oxide successively in the kneading pot, and stir and mix at room temperature for 80min to prepare a premix;

[0062] Turn on the heating device of the kneading pot, and mix and heat the premix at the same time. When the temperature of the premix reaches 110 °C, add the remaining industrial alcohol to the mixture, mix and continue to heat, so that the premix is ​​heated. The temperature reached and kept at 120°C for 2 hours, and the heating was stopped. When the mixture was freely cooled to a temperature of ≤100°C, it was disch...

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PUM

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Abstract

The invention discloses an electric brush for an electric tool motor and a preparation method thereof. Electric brush mixture is roasted and then compressed to form the electric brush. The electric brush mixture comprises, part by weight, 30-60 parts of natural graphite, 25-40 parts of binder, 10-15 parts of amorphous carbon, 10-25 parts of solvent and 4-8 parts of additive. According to the electric brush for the electric tool motor and the preparation method thereof, preparation technologies are simple, operation is easy, the electric brush is low in resistivity, good in abrasion resistance, good in reversing performance, strong in anti-interference capability and long in service life, various requirements of the electric tool motor for the electric brush can be met better, and application ranges are wide.

Description

technical field [0001] The invention relates to an electric brush for a motor, in particular to an electric brush for an electric tool motor and a preparation method thereof. Background technique [0002] A power tool is a mechanized tool that is powered by a motor or electromagnet and drives the working head through a transmission mechanism. It is mainly divided into metal cutting power tools, grinding power tools, assembling power tools and railway power tools. Common power tools include electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, electric planers, etc. [0003] In the prior art, carbon and graphite powder are generally used as the base material, and resin is used as the bonding material to manufacture electric brushes through kneading, grinding, molding and curing. An electric brush for a motor is obtained by rolling copper-plated composite powder particles, carbon fibers, outer carbon...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01R39/20H01R43/12
Inventor 朱约辉
Owner SUZHOU DONEKA NEW MATERIALS CORP LTD