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Manufacturing method suitable for polymer solid aluminum electrolytic capacitor of alternating current circuit

A technology for electrolytic capacitors and manufacturing methods, applied in the direction of solid electrolytic capacitors, electrolytic capacitors, capacitors, etc., can solve the problems of restricting the use of solid capacitors, the inability to apply AC circuits, and low formation voltage, so as to facilitate absorption and impregnation, and consistency Good, low production cost effect

Active Publication Date: 2013-08-28
FOSHAN SANSHUI RIMING ELECTRONCS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The anodized foil that constitutes a solid electrolytic capacitor is usually made of aluminum foil with a purity greater than 99.3%. After chemical corrosion and increased surface area, it is more necessary to use a certain voltage for formation. Therefore, anodized foil has a certain formation voltage. However, the cathode foil has no formation voltage or extremely low formation voltage. Therefore, the existing solid electrolytic capacitors have polarity and cannot be used in AC circuits, which greatly limits the use of solid capacitors in AC circuits.

Method used

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  • Manufacturing method suitable for polymer solid aluminum electrolytic capacitor of alternating current circuit
  • Manufacturing method suitable for polymer solid aluminum electrolytic capacitor of alternating current circuit
  • Manufacturing method suitable for polymer solid aluminum electrolytic capacitor of alternating current circuit

Examples

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Embodiment 1

[0032] refer to Figure 1 to Figure 3 , this embodiment provides a polymer solid aluminum electrolytic capacitor suitable for AC circuits, which includes a first connection terminal 1 , a second connection terminal 2 , a rubber cover 3 , an aluminum shell 4 and a core package 5 . The core pack 5 is composed of a first anodized aluminum foil 50 , a second anodized aluminum foil 51 , electrolytic paper 52 and a polymer electrolyte. The upper end of the first anodized aluminum foil 50 is riveted to the first connection terminal 1 , and the upper end of the second anodized aluminum foil 51 is riveted to the second connection terminal 2 . The electrolytic paper 52 is further composed of three layers of non-woven fabrics, wherein the upper layer 52a and the lower layer 52b are respectively coated spunbonded non-woven fabrics with a thickness of about 20 μm; The polyester fibers of the viscose nonwoven fabric have an average diameter of 10 to 20 μm, and the PET fibers constituting t...

Embodiment 2

[0041] This embodiment provides a method for manufacturing a 4V1200μF13*16.5mm shell size capacitor product. The structure of the capacitor product is the same as that in Embodiment 1. The method specifically includes the following steps:

[0042] 1) Use an anodized aluminum foil with a formation voltage of 7.7V, and rivet the guide pin on the anodized aluminum foil;

[0043] (2) Take two pieces of anodized aluminum foil riveted with guide pins, with electrolytic paper in the middle, wind up into a core pack with a theoretical capacity of 1800μF, and fix it with tape;

[0044] (3) Weld the two guide pins of the core package to the iron bar, immerse them in the chemical solution so that the chemical solution just submerges the core package, apply a forming voltage of 7.7V, and perform chemical conversion repair on the two anodized aluminum foils at the same time, The processing time is 40 minutes;

[0045] (4) Put the core bag after the chemical conversion repair treatment int...

Embodiment 3

[0057] This embodiment provides a method for manufacturing a 10V2200μF16*25mm shell size capacitor product. The structure of the capacitor product is the same as that in Embodiment 1. The method specifically includes the following steps:

[0058] (1) Use an anodized aluminum foil with a formation voltage of 21V, and rivet the guide pin on the anodized aluminum foil;

[0059] (2) Take two pieces of anodized aluminum foil riveted with a guide pin, and use the electrolytic paper described in Example 1 in the middle, wind it into a core bag with a theoretical capacity of 2700 μF, and fix it with tape;

[0060] (3) Weld the two guide pins of the core package to the iron bar, immerse them in the chemical solution, make the chemical solution just submerge the core package, apply a 21V forming voltage, and perform chemical conversion repair treatment on the two anodized aluminum foils at the same time. The time is 40 minutes;

[0061] (4) Put the core bag after the chemical conversio...

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Abstract

The invention relates to a manufacturing method suitable for a polymer solid aluminum electrolytic capacitor of an alternating current circuit. The method comprises the following steps that (1) guide pins are connected on anode forming aluminum foil in a riveting mode; (2) electrolytic paper is arranged between two sheets of anode forming aluminum foil with the guide pins in the riveting mode to separate the two sheets of anode forming aluminum foil from each other, the two sheets of anode forming aluminum foil and the electrolytic paper are wound into a core wrap, the electrolytic paper is formed by three layers of non-woven fabrics, the upper layer and the lower layer of the three layers non-woven fabrics are respectively spun-bonded non-woven fabrics coated with dacron, and the middle layer is PET non-woven fabrics; (3) the core wrap is immerged in formation liquid, and meanwhile formation repair processing is carried out on the two sheets of anode forming aluminum foil; (4) the core wrap is put in a drying oven to dehydrate; (5) the core wrap is put in a monomer and oxidizing agent respectively to carry out impregnation and carry out heating polymerization to form polymer electrolyte, and the core wrap is enclosed in an aluminium shell and sealing is carried out, wherein the impregnation method of the oxidizing agent is to carry out normal pressure impregnation, vacuum impregnation and compression impregnation in sequence; (7) ageing treatment and test sorting are carried out. The manufacturing method suitable for the polymer solid aluminum electrolytic capacitor of the alternating current circuit is simple in technology, and the solid capacitor obtained through the method has the advantages of being low in equivalent series resistance, high-temperature resistant, and long in service life.

Description

technical field [0001] The invention relates to the technical field of aluminum electrolytic capacitors, in particular to a method for manufacturing a polymer solid aluminum electrolytic capacitor suitable for AC circuits. Background technique [0002] Compared with ordinary liquid electrolytic capacitors, solid electrolytic capacitors have outstanding electrical properties, such as low equivalent series resistance (ESR), high ripple current resistance, long service life, and stable performance. [0003] The existing solid electrolytic capacitor includes an aluminum case, a core package arranged in the aluminum case, a rubber cover arranged on the top of the core package and sealedly connected with the aluminum case, a positive terminal, and a negative terminal. Generally, the core pack includes anodized aluminum foil, cathode foil, electrolytic paper and polymer electrolyte arranged between the anodized aluminum foil and the cathode foil, and the positive and negative termi...

Claims

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Application Information

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IPC IPC(8): H01G9/045H01G9/15H01G9/00H01G9/14
Inventor 胡用利黄振彬周威耀胡勇杨宏曾昭武黎展途罗志平王贺平何斌宋文汇
Owner FOSHAN SANSHUI RIMING ELECTRONCS