Method for welding T-shaped movable beam for deformed glass machining system

A processing system and special-shaped glass technology, applied in welding equipment, metal processing equipment, manufacturing tools, etc., can solve problems such as difficulty in applying high-precision welding operations, difficulty in ensuring horizontal accuracy, affecting welding quality, etc., and achieve ideal processing effects and structure. Good rigidity and beautiful processing effect

Inactive Publication Date: 2013-10-23
LUOYANG BAOHUAN NUMERICAL CONTROL PRECISE EQUIP MFG CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The welding grooves of the existing welding process are generally V-shaped and U-shaped grooves, and the grooves are all greater than 40 degrees, and conventional parameters are used. This method has no strict requirements on welding errors. Although it meets the requirements of welding depth, However, welding fluid splashes will be generated during welding, and the operation is unsafe. Pores are also likely to be generated in the weld, which affects the quality. Because of the large groove angle and wide gap to be filled, the horizontal accuracy is difficult to guarantee, and the number of welding times is large. Large amount, time-consuming, material-intensive, affecting welding quality, difficult to apply to high-precision welding operations

Method used

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  • Method for welding T-shaped movable beam for deformed glass machining system
  • Method for welding T-shaped movable beam for deformed glass machining system
  • Method for welding T-shaped movable beam for deformed glass machining system

Examples

Experimental program
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Effect test

Embodiment 1

[0030] Rib plate 2, channel steel 3, square pipe 4, bottom plate 6, and vertical plate 7 are all 10mm-15mm thick, using automatic rotary welding equipment, using resistance welding and carbon dioxide gas shielded double-gun symmetrical welding for welding, and the diameter of the welding wire is 1.0mm -2.0mm, the Y-shaped weld bevel angle is 6 degrees to 20 degrees, the gap of the weld seam is 0.1mm-3mm, the height of the blunt edge is 1mm-5mm; the welding method of resistance welding is spot welding and root welding, welding The current is 400A-500A, the welding voltage is 32V-38V, and the power-on time is 2 minutes; the welding method of carbon dioxide gas shielded double gun symmetrical welding is horizontal welding and flat welding, the welding power supply uses DC reverse connection method, the direction of welding wire is reversed, and the welding current is 450A-600A, welding voltage 32V-40V, gas flow 8L / min-13L / min, welding speed 0.1m / min-0.15m / min.

Embodiment 2

[0032] The thickness of the rib plate 2 is 10mm-15mm. Clean the surfaces to be welded of the four rib plates 2, fix the four rib plates 2 in a rectangular shape on the automatic rotary welding equipment, and press the welding surface of two adjacent rib plates 2 at 90 Align the four ribs 2 in a rectangular shape, the gap between the welds to be welded is 0.1mm-2mm, the resistance welding process parameters are preferably: welding wire diameter 1.5mm-2.0mm, welding current 400A-500A, welding voltage The power is 32V-36V, the power-on time is 2min, and the four welds are spot-welded by resistance welding, and then the symmetrical welds are grounded at the same time, welding to 2 / 3 of the weld bead, and the four welds are finished. Finally, use carbon dioxide gas protection double gun symmetrical welding to carry out horizontal welding on the symmetrical weld seam at the same time. The horizontal welding process parameters are preferably: the diameter of the welding wire is 1.6mm-...

Embodiment 3

[0034] The thickness of the channel steel 3 is 10mm-15mm. Clean the surfaces to be welded of the two channel steel 3, and process the weld seam into a Y shape. The gap between the weld seams is 0.1mm-2mm. Angle to 15 degrees, the blunt edge height is 1mm-3mm, fix two pieces of channel steel 3 in a rectangular shape on the automatic rotary welding equipment, align the surfaces to be welded, the resistance welding process parameters are preferably: the diameter of the welding wire is 1.0mm-1.5 mm, the welding current is 400A-500A, the welding voltage is 32V-36V, and the power-on time is 2min. Use resistance welding to spot weld the two welds, and use resistance welding to perform root welding on the symmetrical weld groove at the same time. To the 2 / 3 of the weld groove, after the bottom welding of the two welds of rectangular channel steel 3 is completed, the remaining symmetrical 1 / 3 weld groove is simultaneously flat-welded with carbon dioxide gas shielded double-gun symmetric...

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Abstract

The invention discloses a method for welding a T-shaped movable beam for a deformed glass machining system. The T-shaped movable beam consists of a longitudinal stepping/servo mechanism longitudinal beam, a rib plate, channel steel, a square pipe, a longitudinal stepping/servo mechanism transverse beam, a bottom plate and a vertical plate, and is characterized in that the rib plate, the channel steel, the square pipe, the bottom plate and the vertical plate are 10-15 millimeters in thickness. Automatic rotary welding equipment is adopted, electric resistance welding and carbon dioxide gas protection dual-gun balanced welding are adopted for welding, the welding way of the electric resistance welding includes point welding and backing welding, and the welding way of the carbon dioxide gas protection dual-gun balanced welding includes transverse welding and flat welding, so that the T-shaped movable beam has the advantages of high welding speed, no air hole in welding lines, small bevel angle, high quality, reliable performance and high mechanical performance of joints, and horizontal accuracies of upper and lower horizontal planes are ensured; and when the deformed glass machining system runs, the T-shaped movable beam has ideal synchronizing performance, is firm and highly rigid in structure, runs more stably, and can bear large-torque grinding without being deformed.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a welding method for a T-shaped moving beam of a special-shaped glass processing system. [0002] Background technique [0003] At present, the moving beam of special-shaped glass processing equipment on the existing market is driven by two sets of driving mechanisms. When the two sets of driving mechanisms operate at the same time, the synchronization is difficult to control, and the operation stability is poor, which affects the dimensional accuracy of high-grade glass products. [0004] A T-shaped moving beam for special-shaped glass processing system is now designed. The T-shaped moving beam adopts an integral frame structure, which is welded by ribs, channel steel, square tubes, bottom plates, vertical plates, and reference planes. The special-shaped glass processing system During operation, the T-shaped moving beam has ideal synchronous performance, strong and rigid struc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K28/02
Inventor 李治伟
Owner LUOYANG BAOHUAN NUMERICAL CONTROL PRECISE EQUIP MFG CO LTD
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