Low-carbon equivalent high strength and toughness cast steel and preparation method thereof

A high-strength, toughness, carbon-equivalent technology, applied in the field of low-carbon-equivalent high-strength toughness cast steel and its preparation, can solve the problem of inability to balance welding performance and strength indicators, and achieve improved material strength and low-temperature toughness, grain refinement, and improved performance. The effect of cleanliness

Active Publication Date: 2013-12-11
武汉武船金属制造有限责任公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] The technical problem to be solved by the present invention is to provide a k

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  • Low-carbon equivalent high strength and toughness cast steel and preparation method thereof
  • Low-carbon equivalent high strength and toughness cast steel and preparation method thereof
  • Low-carbon equivalent high strength and toughness cast steel and preparation method thereof

Examples

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[0031] Example 1

[0032] A preparation method of low-carbon equivalent high-strength and toughness cast steel includes the following smelting, pouring and heat treatment. The specific process flow and process parameters are:

[0033] (1) Smelting process

[0034] Smelt in a 7-ton electric arc furnace, select dry, oil-free and less rusty Q235 steel plate (Cr0.28%, Cu0.06%) scrap 6500Kg for smelting. When the scrap steel is melted and the temperature is 1537℃, sample No. 1 is taken , Measured C0.53%, Ni0.25%, Mo0.08%, P0.035%. Add 35Kg of electrolytic nickel and 20Kg of FeMo60-A molybdenum-iron alloy, and then blow oxygen to decarburize. During the decarburization process, slag is continuously released and new slag is produced. Observe the flame and furnace atmosphere. Take sample No. 2 (C0.29%, Ni0.79%) , Mo0.25%, P0.009%). When the temperature is 1593℃, add FeSi75Al0.5-A ferrosilicon 20Kg alloy for pre-reduction, and continue to heat up. When the temperature reaches 1673℃, remove...

Example Embodiment

[0043] Example 2

[0044] A preparation method of low-carbon equivalent high-strength and toughness cast steel includes the following smelting, pouring and heat treatment. The specific process flow and process parameters are:

[0045] (1) Smelting process

[0046] Smelting in a 7-ton electric arc furnace, selecting dry, oil-free and rust-free Q235 steel plate (Cr0.28%, Cu0.07%) scrap 6500Kg for smelting, when the scrap steel is melted and the temperature is 1534℃, sample No. 1 , Measured C0.56%, Ni0.14%, Mo0.04%, P0.033%. Add 46Kg of electrolytic nickel plate and 24Kg of FeMo60-A molybdenum-iron alloy, and then blow oxygen to decarburize. During the decarburization process, slag is continuously released and new slag is produced. Observe the flame and furnace atmosphere. Take sample No. 2 and measure C0.35%, Ni0 .80%, Mo0.24%, P0.007%. When the temperature is 1600℃, add FeSi75Al0.5-A ferrosilicon alloy 20Kg for pre-reduction, and continue to heat up. When the temperature reaches 16...

Example Embodiment

[0055] Example 3

[0056] A preparation method of low-carbon equivalent high-strength and toughness cast steel includes the following smelting, pouring and heat treatment. The specific process flow and process parameters are:

[0057] (1) Smelting process

[0058] Smelt in a 7-ton electric arc furnace, select dry, oil-free and less rusty Q235 steel plate (Cr0.28%, Cu0.06%) scrap 6500Kg for smelting. When the scrap steel is melted and the temperature is 1545℃, sample No. 1 is taken , Measured C0.56%, Ni0.13%, Mo0.06%, P0.029%. Add 42Kg of electrolytic nickel and 23Kg of FeMo60-A molybdenum-iron alloy, and then blow oxygen to decarburize. During decarburization, the slag is continuously released and new slag is produced. Observe the flame and furnace atmosphere. Take sample No. 2 (C0.29%, Ni0.79%) , Mo0.26%, P0.005%). When the temperature is 1603℃, add FeSi75Al0.5-A ferrosilicon 20Kg alloy for pre-reduction, and continue to heat up. When the temperature reaches 1695℃, remove clean s...

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Abstract

The invention relates to a low-carbon equivalent high strength and toughness cast steel and a preparation method thereof. The low-carbon equivalent high strength and toughness cast steel comprises the following chemical components in percentage by weight: 0.14 to 0.18% of C, 0.30 to 0.60% of Si, 1.00 to 1.20% of Mn, 0.40 to 0.60% of Cr, 0.70% to 0.80% of Ni, 0.20 to 0.30% of Mo, not greater than 0.025% of P, not greater than 0.020% of S, 0.02 to 0.03% of V, 0.03 to 0.05% of Nb, not greater than 0.20% of Cu, and the balance of Fe. The preparation method is characterized by comprising the following steps: performing secondary refining through an electric-arc furnace and an AOD (Argon Oxygen Decarburization) furnace; and carrying out high-heat treatment. The low-carbon equivalent high strength and toughness cast steel and the preparation method thereof have the beneficial effects that the micro-alloying technology is introduced to the production of low-carbon cast steel, so that the strength as well as low-temperature toughness of the material can be greatly improved on the premise that high welding performance is remained; the electric-arc furnace and the AOD furnace are adopted for performing joint smelting; the decarburization quantity in the oxidization period can be improved, and phosphorus and other harmful elements in molten steel can be removed by the electric-arc furnace; the secondary deoxidation is performed by the AOD furnace, the argon is charged for refining, and thus oxide inclusion in the molten steel, and N, H, O and other gases can be removed as far as possible, and as a result, the cleanness of the molten steel can be greatly improved; and before hardening and tempering, the high-temperature pretreatment process is carried out, thus the crystal grain is refined, and a condition is created for finish heat treatment.

Description

technical field [0001] The invention belongs to the technical field of low-alloy steel material casting, and in particular relates to a low-carbon equivalent high-strength toughness cast steel and a preparation method thereof. Background technique [0002] Due to the harsh operating environment of the mine truck, poor working road conditions, low ambient temperature, long working hours, and large impact loads during work, its key components - supporting shafts and other castings are required to have high yield strength (not less than 585Mpa) and tensile strength (not less than 725Mpa), good plasticity (elongation not less than 20%) and toughness (impact at -40°C not less than 27J), and good weldability (carbon equivalent Cev≤0.60%) . [0003] The chemical composition and mechanical properties of 4B in the American standard ASTM A487 "Standard Specification for Steel Castings Suitable for Pressure Service" are as follows: [0004] [0005] When the ASTMA4874B material me...

Claims

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Application Information

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IPC IPC(8): C22C38/48C22C33/04C21C7/06C21C7/068C21D6/00
CPCY02P10/20
Inventor 邓学林喻尚钟于建才谢国峰周悠王小虎
Owner 武汉武船金属制造有限责任公司
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