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High-performance polyphenylene sulfide laminated composite plate material and preparation method thereof

A polyphenylene sulfide layer and composite sheet technology, applied in the direction of lamination, lamination devices, chemical instruments and methods, etc., can solve the problems of poor melt impregnation effect, increased polymer chain rigidity, brittleness, and low impact toughness , to achieve the effect of overcoming insufficient adhesion, broad application prospects, and simple molding process

Inactive Publication Date: 2013-12-18
SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the presence of a large number of benzene rings in the main chain of PPS, which increases the rigidity of the polymer chain, making it brittle and not high in impact toughness, it is limited in application.
[0003] Chinese patent 101386218 B discloses a method for manufacturing polyphenylene sulfide fiber composite laminated boards. The method adopts A-layer / B-layer unit structures to be laminated sequentially to form a composite layer. Medium-melt thermocompression molding; Chinese patent CN101148107 A discloses a manufacturing method of high-performance polyphenylene sulfide fiber laminates, which uses sodium sulfide and p-dichlorobenzene as raw materials to synthesize polyphenylene sulfide resin, and then melt-spun The finished fiber is obtained by spinning and hot drawing, and the finished fiber resin composition is laminated with other thermoplastic resins to prepare a high flame-retardant fiber laminate; the polyphenylene sulfide fiber laminate prepared by the above method has both good properties. Mechanical properties and excellent properties of polyphenylene sulfide, but there are also some shortcomings, such as weak bonding between fiber layers, poor melt impregnation effect between fibers and resin, etc., which cannot meet higher standard performance requirements

Method used

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  • High-performance polyphenylene sulfide laminated composite plate material and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] (1) Weigh the raw materials according to the following parts by weight:

[0029] 100 parts of polyphenylene sulfide (PPS),

[0030] Glass fiber cloth (area density 400g / m 2 ) 10 copies,

[0031] High temperature resistant nylon PA46 10 parts,

[0032] Compatibility agent MAH-g-SEBS 5 parts;

[0033] (2) Dry the above-mentioned raw materials at 100°C for 2 hours; then stir the polyphenylene sulfide, high temperature resistant nylon, and compatibilizer in a high-speed mixer at high speed for 10 minutes, and mix well;

[0034] (3) Lay and mold the above-mentioned uniformly mixed materials and glass fiber cloth, and heat-press and form at a temperature of 300℃, the hot-pressing time is 0.5h, the hot-pressing pressure is 15MPa, and the pressure-holding conditions are naturally cooled, namely The high-performance polyphenylene sulfide laminated composite board is obtained.

Embodiment 2

[0036] (1) Weigh the raw materials according to the following parts by weight:

[0037] 100 parts of polyphenylene sulfide (PPS),

[0038] Glass fiber cloth (area density 400g / m 2 ) 30 copies,

[0039] 15 parts of high temperature resistant nylon PA6T,

[0040] Compatibility agent MAH-g-PS 10 parts;

[0041] (2) Dry the above raw materials at 120°C for 1 hour; then stir the polyphenylene sulfide, high temperature resistant nylon, and compatibilizer in a high-speed mixer at high speed for 20 minutes, and mix well;

[0042] (3) Lay the above-mentioned uniformly mixed materials and glass fiber cloth in a layered layer and mold, heat-press molding at a temperature of 320℃, the hot-pressing time is 0.5h, the hot-pressing pressure is 20MPa, and it is naturally cooled under the condition of holding pressure. The high-performance polyphenylene sulfide laminated composite board is obtained.

Embodiment 3

[0044] (1) Such as figure 1 As shown in the steps, first, weigh the raw materials according to the following parts by weight:

[0045] 100 parts of polyphenylene sulfide (PPS),

[0046] Glass fiber cloth (area density 400g / m 2 ) 60 copies,

[0047] High temperature resistant nylon 9T 30 parts,

[0048] Compatibility agent MAH-g-POE 15 parts;

[0049] (2) Then, dry the above-mentioned raw materials at 140°C for 0.5h; then stir the polyphenylene sulfide, high temperature resistant nylon, and compatibilizer in a high-speed mixer at high speed for 30 minutes, and mix well;

[0050] (3) Finally, the above-mentioned uniformly mixed materials and glass fiber cloth are layered, laid and molded, and molded by hot pressing at a temperature of 330°C. The hot pressing time is 1 h, the hot pressing pressure is 30 MPa, and the pressure is maintained for natural cooling. The high-performance polyphenylene sulfide laminated composite board is obtained.

[0051] Table 1

[0052] Performance

[0053] ...

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Abstract

The invention belongs to the technical field of macromolecular materials, and relates to a polyphenylene sulfide laminated composite plate material and a preparation method thereof. The polyphenylene sulfide laminated composite plate material comprises the following components in parts by weight: 100 parts of polyphenylene sulfide, 10-60 parts of glass fiber cloth, 10-30 parts of high temperature resistant nylon, and 5-15 parts of a compatibilizer. Compared with the prior art, the polyphenylene sulfide laminated composite plate material overcomes the defect of insufficient interlayer interfacial cohesive force, guarantees a good dipping effect between fibers and resins, obtains the polyphenylene sulfide laminated composite material with excellent comprehensive performance, and has broad application prospects in the aviation and aerospace field; moreover, the polyphenylene sulfide composite material has a quite good toughening effect by adding the high temperature resistant nylon; and in addition, the adopted preparation method has simple molding process, and is also suitable for continuous industrial production.

Description

Technical field [0001] The invention belongs to the technical field of polymer materials, and relates to a polyphenylene sulfide laminated composite board and a preparation method thereof. Background technique [0002] Polyphenylene sulfide (PPS) is a new type of high-temperature resistant thermoplastic engineering plastic. It not only has high strength and good dimensional stability, but also has excellent chemical resistance, flame retardancy and good processing properties. , Is a special engineering plastic that can be used for a long time under high temperature conditions. However, due to the existence of a large number of benzene rings on the PPS main chain, the rigidity of the polymer chain is increased, making it brittle and low in impact toughness, so it is limited in its application. [0003] Chinese Patent 101386218 B discloses a manufacturing method of polyphenylene sulfide fiber composite laminate sheet. The method adopts the sequential stacking of A-layer / B-layer unit...

Claims

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Application Information

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IPC IPC(8): C08L81/02C08L77/06C08L77/02C08L51/00C08L51/06C08K7/14B32B37/06B32B37/10B32B17/10B32B27/06
Inventor 周一新
Owner SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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