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Electric ceramic material for recycling existing electric ceramic wastes for reproduction, and production method thereof

A technology of electric porcelain waste and its manufacturing method, which is applied in the field of electric porcelain materials, can solve problems such as formula mismatch and impurities mixed in, and achieve the effects of easy acquisition, low cost investment, and improved sintering performance

Inactive Publication Date: 2015-04-22
西安杰力特种瓷研制有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are two problems in the reuse of electric porcelain waste: 1. During the discharge process, the reduction of ridged raw materials causes a mismatch in the formula; 2. There is the problem of impurities mixed in; adding zinc oxide and Fluorite and impurities form part of the low-melting material, which can promote sintering to improve the impurities in the porcelain

Method used

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  • Electric ceramic material for recycling existing electric ceramic wastes for reproduction, and production method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Step 1: Prepare the composition according to the following formula by weight:

[0040] Electric porcelain waste 73 parts

[0041] Bauxite 15 parts

[0042] 3 parts clay

[0043] Potassium feldspar 1 part

[0044] Zinc oxide 0.5 parts

[0045] 1 part fluorite;

[0046] Step 2: According to the weight ratio of composition: alumina ball stone: water = 1:1.5:1, mix the composition, alumina ball stone and water for ball milling until the balance of the million-hole sieve is less than 0.2%;

[0047] Step 3: The raw materials are filtered, smelted, and stale for 48 hours, then shaped, dried, glazed, and finally fired at a temperature of 1200°C.

Embodiment 2

[0049] Step 1: Prepare the composition according to the following formula by weight:

[0050] Electric porcelain waste 61 parts

[0051] Bauxite 20 parts

[0052] Clay 10 parts

[0053] Potassium feldspar 4 parts

[0054] Zinc oxide 1 part

[0055] Fluorite 1.2 parts;

[0056] Step 2: According to the weight ratio of composition: alumina ball stone: water = 1:1.5:1, mix the composition, alumina ball stone and water for ball milling until the balance of the million-hole sieve is less than 0.2%;

[0057] Step 3: The raw materials are filtered, smelted, aged for 48 hours, then shaped, dried, glazed, and finally fired at a temperature of 1220°C.

Embodiment 3

[0059] Step 1: Prepare the composition according to the following formula by weight:

[0060] Electric porcelain waste 50 parts

[0061] Bauxite 25 parts

[0062] Clay 17 parts

[0063] Potassium feldspar 8 parts

[0064] Zinc oxide 2 parts

[0065] Fluorite 1.5 parts;

[0066] Step 2: According to the weight ratio of composition: alumina ball stone: water = 1:1.5:1, mix the composition, alumina ball stone and water for ball milling until the balance of the million-hole sieve is less than 0.2%;

[0067] Step 3: The raw materials are filtered, smelted, and aged for 48 hours, then shaped, dried, glazed, and finally fired at a temperature of 1250°C.

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Abstract

The invention relates to a remanufactured electric porcelain material and a manufacturing method thereof by recycling existing electric porcelain waste materials. There is an impurity problem in the reuse of the waste generated in the manufacturing process of electric porcelain products. The present invention weighs 50-73 parts of electric porcelain waste, 15-25 parts of bauxite, 3-17 parts of clay, 1-8 parts of potassium feldspar, 0.5-2 parts of zinc oxide, and 1-1.5 parts of fluorite to form a mixed composition; According to the weight ratio of composition: alumina ball stone: water = 1:1.5:1, the composition, alumina ball stone and water are mixed for ball milling until the balance of the million-hole sieve is less than 0.2%; the raw materials are filtered mud, The mud is practiced and aged for 48 hours, then shaped, dried, glazed, and finally fired at a temperature of 1200-1250°C. The present invention adds zinc oxide and fluorite to the formula for reusing electric porcelain waste to form a low-melting substance with impurities at high temperature, improves sintering performance, and promotes the formation of mullite crystal phase, which not only eliminates the influence of impurities, but also improves Improve the porcelain mechanical strength and hot and cold abrupt change.

Description

technical field [0001] The invention relates to an electric porcelain material, in particular to an electric porcelain material remanufactured by recycling existing electric porcelain wastes and a manufacturing process thereof. Background technique [0002] In the manufacturing process of electric porcelain products, it is inevitable to produce a part of slurry coating mud, which is discharged through the sewer to form waste. The best way to deal with waste is to recycle and reuse, which not only reduces costs, but also increases the added value of production. However, there are two problems in the reuse of electric porcelain waste: 1. During the discharge process, the reduction of ridged raw materials causes a mismatch in the formula; 2. There is the problem of impurities mixed in; adding zinc oxide and Fluorite and impurities form part of the low-melting material, which can promote sintering to improve the impurities in the porcelain. Contents of the invention [0003...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/01C04B35/622C04B35/63
Inventor 祁敏杰贾炜孟毓强李涛
Owner 西安杰力特种瓷研制有限责任公司
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