Automobile gearbox gear carburizing and quenching heat treatment method

A technology for automobile gearboxes and heat treatment methods, applied in heat treatment furnaces, heat treatment equipment, coatings, etc., can solve problems such as shortened service life, reduced fatigue resistance, and reduced wear resistance, so as to increase quenching oil temperature and prolong carburizing time and the effect of reducing energy consumption

Active Publication Date: 2014-04-09
厦门真冈热处理有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing carburizing and quenching, the carburizing temperature is usually 920-940°C, and the carburizing carburizing potential CP is usually 1.0-1.2C%, in order to obtain a high-quality carburizing surface layer, but it has the following shortcomings: 1. The carbon temperature is high, the time is long, and the energy consumption is large; 2. Large deformation; 3. There is black structure, resulting in low hardness, reducing fatigue resistance, reducing wear resistance, and shortening service life

Method used

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Experimental program
Comparison scheme
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Embodiment Construction

[0018] The heat treatment method for carburizing and quenching of automobile transmission gears, including:

[0019] A. Carburizing step, put the gear into the material basket, and then put it into a sealed box-type multi-purpose heating furnace. The heating furnace is raised from room temperature to 900±5°C for carburizing, and the carburizing time is 3 to 4 hours; in this embodiment Among them, the heating furnace was raised from room temperature to 900°C, and the carburizing time was 3 hours and 40 minutes.

[0020] After the temperature rises to 900±5°C, methanol and propane are introduced into the heating furnace and carburization begins. The carburization is divided into initial stage, strong infiltration stage and diffusion stage; where: the carbon potential CP in the initial stage of carburization is 0.95±0.03C%, 9-11 minutes; the carbon potential CP of the strong infiltration stage of carburization is 1.06±0.03C%, 170-190 minutes; the carbon potential CP of the diffus...

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PUM

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Abstract

The invention discloses an automobile gearbox gear carburizing and quenching heat treatment method. The method comprises the following steps: 1, carburizing: placing a gear in a heating furnace, and rising temperature of the heating furnace from room temperature to 900+/-5DEG C for carburizing for 3-4h, wherein the carbon potential CP in a strong carburizing stage is 1.06+/-0.3C%, and the carbon potential CP in a diffusion stage is 0.85+/-0.03C%; 2, quenching: cooling the obtained carburized gear to 830+/-5DEG C, samming for 25-35min, and quenching in 90+/-10DEG C quenching oil; and 3, tempering: tempering the obtained quenched gear at 165+/-5DEG C for 2-3h. The proper reduction of the carburizing temperature and the quenching temperature, the rising of the temperature of the quenching oil and the proper rising of the carburizing carbon potential are carried out on the premise of guaranteeing the quality of a carburized layer, so the carburizing time is not prolonged, and the energy consumption is reduced; and the appearance of black microstructures is prevented, so the surface hardness, the wear resistance and the fatigue strength of the gear are obviously improved, deformation is reduced, the driving balance of the gear is improved, noises are reduced, and the service life of the gear is prolonged.

Description

technical field [0001] The invention relates to a heat treatment method for carburizing and quenching an automobile transmission gear. Background technique [0002] The gear of the automobile transmission is one of the parts with the highest technical requirements. During the operation of the gear, there are both rolling and sliding between the meshing tooth surfaces, and the gear is also subjected to pulse stress and alternating bending stress. Therefore, it is required Gears need to be heat-treated to have good hardness, wear resistance, fatigue resistance, high dimensional accuracy, and low noise during operation. [0003] Carburizing and quenching and carbonitriding are the most important heat treatment methods for surface strengthening of gearbox gears. In the existing carburizing and quenching, the carburizing temperature is usually 920-940°C, and the carburizing carburizing potential CP is usually 1.0-1.2C%, in order to obtain a high-quality carburizing surface layer...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23F17/00C23C8/22C21D9/32
Inventor 胡大维张雪梅胡敬华
Owner 厦门真冈热处理有限公司
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