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Early waning method for rolling bearing of rotating machine

A technology of rolling bearings and rotating machinery, which is applied in the field of fault judgment devices to avoid economic losses, improve safety factors, and avoid nuclear leakage and pollution

Inactive Publication Date: 2014-04-09
UNIV OF SHANGHAI FOR SCI & TECH
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Problems solved by technology

[0004] Aiming at the problem that rolling bearing failure is the most important mechanical failure of rotating machinery, the present invention proposes an early warning method for rolling bearings in rotating machinery. Through the online real-time monitoring and early warning scheme for rolling bearings in core rotating machinery, online diagnosis of bearing faults is realized, thereby ensuring the safety of rotating machinery. reliable operation of

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  • Early waning method for rolling bearing of rotating machine
  • Early waning method for rolling bearing of rotating machine
  • Early waning method for rolling bearing of rotating machine

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Embodiment Construction

[0017] The vibration signal generated when the rolling bearing runs stably is a stable low-frequency signal, while the vibration signal generated when the bearing fails is a sudden high-frequency pulse signal. The wavelet algorithm is used to extract the position of the sudden high-frequency pulse point in the signal and output it through the early warning, which can be timely Intervene in the action of rotating machinery to ensure the safety of rotating machinery.

[0018] The real-time monitoring and early warning system of rolling bearing status mainly includes detection, amplification, filtering, signal acquisition and processing, signal output and alarm, such as figure 1 The schematic diagram of the structure of the early warning device for rolling bearings of rotating machinery is shown. Use the sensor to detect the vibration state of the rolling bearing, convert the mechanical quantity into electricity, collect the converted signal after amplification and filtering, and...

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Abstract

The invention relates to an early waning method for a rolling bearing of a rotating machine. A vibration signal generated when the rolling bearing is stably operated is a stable low frequency signal, a signal generated in time of failure of the bearing is a high frequency pulse signal, a vibrating signal is acquired, the sudden change high frequency pulse point position in the signal is extracted by utilizing a wavelet algorithm and is output through early warning, movement of the rotating machine can be intervened in time, and safety of the rotating machine is ensured. The rolling bearing of a high speed train is monitored in real time, and safety and stability of operation of the train are effectively improved, so that early waning method has important practical significance to ensuring life safety of passengers. Vibration monitoring is conducted on a generator set of a nuclear power station, the safety factor of nuclear electricity generation is greatly improved, and nuclear leakage and pollution produced by rotating vibration are avoided. The bearing of a rotating traction mechanism in the production process is monitored in real time, production continuity of enterprises can be improved, and economic loss is avoided.

Description

technical field [0001] The invention relates to a fault judging device, in particular to an early warning method for rolling bearings of rotating machinery based on Marr wavelet and threshold judgment. Background technique [0002] In 2012, a mechanical failure occurred in a passenger car manufacturing production line, which caused a long-term interruption of the production process and caused certain economic losses. The mechanical processing equipment used in this production line mainly relies on rotating machinery to drag large loads. However, during long-term use, due to plastic deformation, uneven temperature rise, foreign particle invasion, etc., the rolling bearings will be severely worn, causing them to fail, resulting in The gears in the connected gearbox suffered severe tooth breakage, tooth surface gluing, wear and large plastic deformation, which caused devastating damage to the gearbox and caused small vibrations to the connected shafts and couplings. , As a res...

Claims

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Application Information

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IPC IPC(8): G01H11/06G01N29/14
Inventor 胡鹏夏云龙李辉胡彬彬蔡杰杰
Owner UNIV OF SHANGHAI FOR SCI & TECH
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