Method for preparing thermosetting phenol resin

A phenolic resin and thermosetting technology, applied in the field of preparation of thermosetting phenolic resin, can solve problems such as factors and dangers that increase environmental impact, influence of resin use, influence of equipment and process stability, etc., and achieve easy control, stable quality, and simple operation. Effect

Inactive Publication Date: 2014-07-02
SHANDONG SHENGQUAN NEW MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the use of a large amount of solvent in the reaction process increases the environmental impact factors and the possibility of danger, and there is still a lot of water in the resin, which still has a great impact on the later use of the resin.
[0007] Other patents such as the Chinese patent with the application number CN200910023149 and the Japanese patent with the patent number JP58074709A have explained other preparation methods of thermosetting solid phenolic resins, but there are factors affecting the stability of equipment and processes.

Method used

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  • Method for preparing thermosetting phenol resin
  • Method for preparing thermosetting phenol resin

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Add 940 parts by weight of phenol, 1090 parts by weight of 44% formaldehyde, 9.4 parts by weight of calcium oxide and 120 parts by weight of ethylenediamine into a 3000ml reaction vessel with a thermometer, a stirring device, and a reflux condenser, and heat for 1.5h to After reacting at 100°C for 4 hours, let it stand for 20 minutes to separate out 489 parts by weight of water, raise the temperature of the remaining resin layer and maintain a vacuum pressure of -0.095MPa for dehydration, control the dehydration temperature below 95°C, and use the ring and ball method to test the softening point of the resin It reached 81° C., and 1128 parts by weight of a thermosetting phenolic resin were obtained.

[0042] The thermosetting phenolic resin obtained in Example 1 was tested for performance, and the results obtained are shown in Table 1.

Embodiment 2

[0044] Add 940 parts by weight of phenol, 1227 parts by weight of 44% formaldehyde, and 3 parts by weight of zinc oxide into a 3000ml reaction vessel equipped with a thermometer, a stirring device, and a reflux condenser, heat for 1.5 hours and raise the temperature to 100°C for 2.5 hours, then cool down to 55°C, add 206 parts by weight of diethylenetriamine, heat to 70°C for 2 hours, let it stand for 20 minutes, separate 1028 parts by weight of water, wash the remaining resin layer with 500 parts by weight of water at 55°C, and separate 476 parts by weight of water Then the resin is heated up and dehydrated under a vacuum pressure of -0.095MPa, the dehydration temperature is controlled below 95°C, and the softening point of the resin is tested by the ring and ball method to reach 85°C to obtain 1316 parts by weight of thermosetting phenolic resin.

[0045] The thermosetting phenolic resin obtained in Example 2 was tested for performance, and the results obtained are shown in T...

Embodiment 3

[0047]Add 2280 parts by weight of bisphenol A, 886 parts by weight of 44% formaldehyde, 34 parts by weight of zinc acetate and 120 parts by weight of ethylenediamine into a 5000ml reaction vessel with a thermometer, a stirring device and a reflux condenser, and heat for 1.5h After heating up to 100°C for 3 hours, let stand for 20 minutes, separate 506 parts by weight of water, wash the remaining resin layer with 500 parts by weight of water, separate out 489 parts by weight of water, then raise the temperature of the resin and keep it at -0.095MPa Dehydration under vacuum pressure, the dehydration temperature is controlled below 95°C, the softening point of the resin reaches 93°C by ring and ball method, and 2736 parts by weight of thermosetting phenolic resin are obtained.

[0048] The thermosetting phenolic resin obtained in Example 3 was tested for performance, and the results obtained are shown in Table 1.

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Abstract

The invention provides a method for preparing a thermosetting phenol resin. The method comprises the following steps: mixing a phenol compound, an aldehyde compound, an amine compound and a catalyst to have a reaction, standing, layering, dehydrating in vacuum, thus obtaining the thermosetting phenol resin. Compared with the prior art, the method has the advantages that the added amine compound participates in the reaction, the polarity of the resin can be reduced by the reaction products, which is beneficial to separation of the resin layer from the water layer; therefore, the dehydration time at the later stage is reduced, the solid thermosetting phenol resin with stable quality is favorably prepared; and the method is simple in operation and easy to control.

Description

technical field [0001] The invention belongs to the technical field of phenolic resins, in particular to a preparation method of thermosetting phenolic resins. Background technique [0002] Phenolic resin is the earliest industrialized synthetic resin in the world. It has a history of nearly a hundred years. Due to its easy-to-obtain raw materials, low price, simple production process and equipment, and more importantly, its intended properties have been widely used in all areas of daily life. [0003] Phenolic resins can be divided into thermosetting resins and thermoplastic resins. Due to the large number of active groups in the resin structure, thermosetting phenolic resins cannot use high temperature to remove the moisture in the resin. Therefore, thermosetting phenolic resins generally exist in liquid form. The formation of solid form generally requires the use of special dehydration and reaction equipment, and the formation process of the resin is not easy to control....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G8/28
Inventor 江成真李枝芳刘翠华刘卫
Owner SHANDONG SHENGQUAN NEW MATERIALS CO LTD
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