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High-performance online pipeline plugging device and plugging method thereof

A plugging device and high-performance technology, applied in the direction of pipes, pipe components, branch pipelines, etc., can solve the problems of temporary backfilling on the ground, affecting the normal life of urban traffic, and medium leakage.

Active Publication Date: 2014-07-09
钊田
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of device was first introduced from foreign countries by domestic oil companies. It was first applied to the construction of oil pipelines. In recent years, some people have also tried to apply this technology to gas pipelines. The shortcomings of practical application are that the plugging effect is not ideal and the construction is complicated. , has not been promoted, the main reasons are:
[0003] 1) The inner wall of oil and gas pipelines is complicated, and derivative chemicals and other debris are often attached. This technology simply relies on the extrusion of the seal and the inner wall of the pipeline, and it is difficult to achieve a tight fit between the seal and the pipe wall, especially when When applied to pipelines with high pressure (P>0.4MPa) or spiral welded pipelines, there will be a problem of medium leakage after sealing, especially for pipelines transporting gaseous medium, the leaked flammable gas will easily cause explosion and combustion;
[0004] 2) This technical principle is relatively suitable for petroleum medium, because the petroleum medium is viscous, dense and liquid. When the seal is not tightly bonded to the pipe wall and there is a gap, its leakage state is not particularly obvious, and the oil is in the Construction can be carried out in the state of slight leakage or less leakage, but for gas medium with low density, flammable and explosive gas, construction cannot be carried out in the state of leakage;
[0005] 3) At present, this technology is used in the construction of pipeline plugging, because the plugging effect is not ideal, usually two additional holes are opened near the plugging place (see figure 1 ), one hole is used to discharge or disperse the leaking part, and the other hole is used to place the plugging air bag to block the medium outflow of the leaking part, that is, if it is necessary to seal at both ends of the maintenance and reconstruction pipeline, after removing the bypass holes on both sides In addition, six holes need to be opened, resulting in complicated construction, increased construction cost, and difficult operation for non-professionals;
[0006] 4) Compared with long-distance pipelines such as oil pipelines in the wild, urban public pipelines such as gas, heat and water supply are mostly located in the city center or suburbs. These areas have developed roads, many buildings, and dense population. Using existing technologies, when construction When the cycle is long, because the huge equipment cannot be disassembled during the construction process, it will not be able to be temporarily backfilled after the ground is excavated, seriously affecting urban traffic and people's normal life, and there is no good solution yet.

Method used

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  • High-performance online pipeline plugging device and plugging method thereof
  • High-performance online pipeline plugging device and plugging method thereof
  • High-performance online pipeline plugging device and plugging method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0077] High-performance non-stop pipeline sealing and sealing method, the specific sealing steps are as follows:

[0078] 1) Welding steps between the pipe interface device and the pipe, such as image 3 As shown, the saddle-shaped pipe joint is placed on the steel pipe that needs to be opened, and the saddle-shaped pipe joint and the pipe are welded together by electric welding along the edge of the saddle-shaped pipe joint and the outer wall of the pipe, and the weld is inspected according to the specifications. , proceed to the next step of connecting the pipeline process valve device and the pipeline interface device;

[0079] 2) The connection steps between the pipeline process valve device and the pipeline interface device, such as Figure 4 As shown, the gate valve of the pipeline process valve device and the flange on the upper part of the pipeline interface device are sealed together with bolts, and the installation of the pipeline opening device and the pipeline ope...

Embodiment 2

[0091] The problem to be solved by the present invention is: to provide a high-performance non-stop pipeline inner wall cleaning device, which can clean up the remaining open iron filings and sealing position sundries on the pipeline inner wall; to provide a high-performance non-stop pipeline plugging device , can make the seal achieve controllable expansion, and achieve the purpose of the seal and the inner wall of the pipeline closely fitting, especially suitable for high pressure and spiral welded pipeline sealing, practical

[0092] The sealing effect of zero leakage is now achieved.

[0093] The specific working structure and principle are as follows:

[0094] 1 High-performance non-stop pipeline inner wall cleaning device

[0095] 1.1 Cleaning device for iron filings left at the pipe opening (such as Figure 6 shown)

[0096] 1.1.1 Structure

[0097] It is composed of a box body 9, an observation window 10, an adjustable spherical sealing joint 11, a control rod 12 and...

Embodiment 3

[0122] The conical pressure plate of the present invention can adopt the above-mentioned hydraulic drive mode or mechanical transmission mode, such as: worm gear drive, gear drive, screw drive, cam drive, etc. to drive the conical pressure plate to extrude the sealing ring to expand, Realize the sealing of the pipeline under pressure.

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PUM

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Abstract

The invention provides a high-performance online pipeline plugging device and a plugging method thereof. The device comprises a pipeline joint device, a pipeline transition control joint device, a pipeline opening device, an opening remaining iron scrap removing device, a pipeline plugging and conveying device, a pipeline inner wall cleaning device, an expansion type pipeline plugging device, a pipeline plugging temporary maintenance device and a pipeline opening perpetual sealing device. The plugging device has the advantages that residual trepanning iron scraps on the inner wall of a pipeline and impurities at a sealing position can be cleaned up, expansion of a sealing element can be controlled, the sealing element can be closely fitted with the inner wall of the pipeline, the device is particularly applicable to online plugging of spiral welding seam pipeline high-pressure gaseous conveying media, the pipeline is safely, reliably and conveniently maintained, and the sealing effect of zero leakage of the construction process can be achieved.

Description

technical field [0001] The invention relates to the technical field of pipeline construction, in particular to a high-performance non-stop cleaning device, a high-performance non-stop pipeline plugging device and a plugging method thereof. Background technique [0002] During the normal use of oil and gas pipelines, several branch lines are often added to the pipeline due to production and living needs, and new branch lines will be added to the branch lines. The resulting huge pipeline network covers major In cities, in addition to the normal increase of branch lines, the original pipelines in use will be repaired or replaced due to reasons such as service life. Usually, on the pipelines in normal use, such as adding branch lines or repairing and replacing a certain section of pipelines, the construction is carried out by stopping the transmission. If the construction is stopped, it will cause great inconvenience to the production and life of users. How to continue It is th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L55/10
CPCF16L41/04F16L41/16F16L45/00F16L55/124
Inventor 钊田李洪民钊洪智
Owner 钊田
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