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Cold-zinc-spray long-acting anti-corrosive coating

A long-term anti-corrosion, cold spray zinc technology, used in anti-corrosion coatings, coatings and other directions, can solve environmental pollution, cold spray zinc coating adhesion, low salt spray resistance, serious problems, etc., to achieve good physical and mechanical strength, use Wide temperature range and excellent mechanical properties

Inactive Publication Date: 2014-08-06
江苏山力漆业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Epoxy zinc-rich primers and inorganic zinc-rich primers have a maximum zinc content of more than 84% in the dry paint film, and their effective anti-corrosion life is less than 15 years, which cannot meet the anti-corrosion requirements of more than 20 years. Although the anti-corrosion life of zinc can reach 20 years, the operation requires that the derusted steel be immersed in a zinc solution above 500°C to achieve the purpose of attaching the zinc layer. This method is complicated to operate, and the heating process must A large amount of sewage is produced, resulting in serious environmental pollution, and its technology has been unable to adapt to the continuous development of science and technology, the requirements of environmental protection laws and regulations, and the requirements of human settlements
[0004] Cold spray zinc can be sprayed at room temperature, and the construction is simple. With the ultra-high content of zinc in the dry paint film to protect the steel structure, only a small amount of solvent gasoline volatilizes during the construction process. It is an environmentally friendly paint, but the existing cold spray paint The zinc content in medium is far less than that in hot-dip galvanizing, which is not conducive to long-term anti-corrosion, and the adhesion and salt spray resistance of cold-sprayed zinc coatings are low, which cannot adapt to harsh construction environments

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0015] The coating composition and proportioning of the present embodiment are:

[0016] Siloxane graft polymer (Wuxi Haihui Chemical Products Co., Ltd. cold spray zinc special resin) 14%, ultrafine zinc powder 78% (Jiangsu Kechuang Metal New Material Co., Ltd. 800 mesh), solvent gasoline (Jiangsu Sanmu Group Chemical plant 1500#) 8%.

Embodiment 2

[0018] The coating composition and proportioning of the present embodiment are:

[0019] Siloxane graft polymer (Wuxi Haihui Chemical Products Co., Ltd. cold spray zinc special resin) 14%, ultra-fine zinc powder 80% (Jiangsu Kechuang Metal New Material Co., Ltd. 800 mesh), solvent gasoline (Jiangsu Sanmu Group Chemical plant 1500#) 6%.

Embodiment 3

[0021] The coating composition and proportioning of the present embodiment are:

[0022] Siloxane graft polymer (Wuxi Haihui Chemical Products Co., Ltd. cold spray zinc special resin) 11%, ultra-fine zinc powder 83% (Jiangsu Kechuang Metal New Material Co., Ltd. 800 mesh), solvent gasoline (Jiangsu Sanmu Group Chemical plant 1500#) 6%.

[0023] Production process:

[0024] First, mix the special resin for cold spray zinc and solvent gasoline according to the proportion, stir evenly for 15-25min, 300-500rpm, then add ultra-fine zinc powder, stir for 40min at 1100-1200rpm, filter and pack into barrels to get the finished product.

[0025] In the production process need to pay attention to:

[0026] 1. The technical requirements for the control of the metal zinc content of high-purity zinc powder are as follows:

[0027]

[0028] Embodiment 2 of the present invention product is inspected by National Paint Quality Supervision and Inspection Center, and the results are as fol...

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Abstract

The invention discloses a cold-zinc-spray long-acting anti-corrosive coating. The coating comprises the components in a weight ratio: 11%-14% of silicone-grafted polymer, 78%-83% of ultrafine zinc powder and 6%-8% solvent gasoline. Compared with existing similar products, the product, of which the content of metallic zinc in dry paint film is greater than 96%, has the same antirust effect as hot galvanizing and a steel structure is protected from being corroding for 20-25 years in a severe marine-atmosphere environment; the anti-corrosive coating has the advantages of high bonding strength, salt-spray corrosion resistance, single component and convenience in construction and operation and the service life of the steel structure is significantly prolonged.

Description

technical field [0001] The invention relates to a steel structure anticorrosion coating, in particular to a cold-sprayed zinc long-acting anticorrosion coating. Background technique [0002] At present, the anti-corrosion field of steel structures mainly includes zinc cathodic protection, epoxy resin protection, polyurethane protection, etc. Among them, zinc cathodic protection includes hot-dip galvanizing, cold spray zinc, epoxy zinc-rich primer, inorganic zinc-rich primer, etc. In the field of long-term corrosion protection of steel. [0003] Epoxy zinc-rich primers and inorganic zinc-rich primers have a maximum zinc content of more than 84% in the dry paint film, and their effective anti-corrosion life is less than 15 years, which cannot meet the anti-corrosion requirements of more than 20 years. Although the anti-corrosion life of zinc can reach 20 years, the operation requires that the derusted steel be immersed in a zinc solution above 500°C to achieve the purpose of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D201/06C09D5/10
Inventor 杨军
Owner 江苏山力漆业有限公司
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