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Method for comprehensive treatment of ferrous ions in hot galvanizing assistant liquid

A comprehensive treatment, ferrous ion technology, applied in hot-dip plating process, coating, metal material coating process, etc., can solve the problems of inability to control iron salts, affect the treatment effect, uneconomical, etc., and reduce the amount of chemical adjustment. , The effect of reducing the number of treatments and increasing the production capacity

Active Publication Date: 2014-08-27
CHIEFNEW NANTONG HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although potassium permanganate can completely remove ferrous ions, it needs multiple treatments to control the ferrous ions to less than 2g / L for the fluxing solution with high content of iron salts, but the price is much higher than hydrogen peroxide. not economical
Therefore, using this method to treat the plating flux, the iron salt cannot be controlled in a lower range at one time, and the pH value should be adjusted before the oxidation reaction, and the pH value cannot be controlled at 5-6. The oxidized iron salt cannot be oxidized Completely precipitated and press-filtered, which again affected the treatment effect

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The method for the comprehensive treatment of ferrous ions in the hot-dip galvanizing flux is as follows:

[0029] 1. Prepare 250Kg of hydrogen peroxide and 500Kg of potassium permanganate according to the ratio of raw materials. First, oxidize iron ions. Instead of adding hydrogen peroxide or potassium permanganate alone, add hydrogen peroxide and potassium permanganate together.

[0030] 2. Change the liquid surface feeding of the hydrogen peroxide hot-dip galvanizing flux to the bottom feeding of the hot-dip galvanizing flux, that is, pump the hydrogen peroxide into the bottom of the fluxing pool with a water pump to reduce the decomposition of hydrogen peroxide and release oxygen.

[0031] 3. Start the aeration pipe to stir the hot-dip galvanizing flux, and then add potassium permanganate for secondary reaction.

[0032] 4. Measure the pH value after the reaction is completed, and add corresponding ammonia water according to the data to fully adjust and stir to a...

Embodiment 2

[0041] The method for the comprehensive treatment of ferrous ions in the hot-dip galvanizing flux is as follows:

[0042] 1. Prepare 250Kg of hydrogen peroxide and 625Kg of potassium permanganate according to the ratio. First, oxidize iron ions. Instead of adding hydrogen peroxide or potassium permanganate alone, add hydrogen peroxide and potassium permanganate together.

[0043] 2. Change the liquid surface feeding of the hydrogen peroxide hot-dip galvanizing flux to the bottom feeding of the hot-dip galvanizing flux, that is, use a water pump to pump the hydrogen peroxide into the bottom of the fluxing pool to reduce the decomposition of hydrogen peroxide and release oxygen.

[0044] 3. Start the aeration pipe to stir the hot-dip galvanizing flux, and then add potassium permanganate for secondary reaction.

[0045] 4. Measure the pH value after the reaction is completed, and add corresponding ammonia water according to the data to fully adjust and stir to adjust the pH va...

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PUM

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Abstract

The invention provides a method for comprehensive treatment of ferrous ions in a hot galvanizing assistant liquid, which relates to a method for removal and treatment of ferrous ions in a hot galvanizing assistant liquid during batch production of galvanization products. The method comprises the following steps: (1) preparing raw materials consisting of hydrogen peroxide and potassium permanganate according to a ratio, oxidizing iron ions and combinedly adding hydrogen peroxide and potassium permanganate; (2) changing a hydrogen peroxide hot galvanizing assistant liquid liquid-level feeding manner into a hot galvanizing assistant liquid tank-bottom feeding manner, namely, pumping hydrogen peroxide into the bottom of a plating assistant tank with a water pump so as to reduce decomposition of hydrogen peroxide and release of oxygen; (3) starting an aeration pipe to stir the hot galvanizing assistant liquid, then adding potassium permanganate and carrying out a secondary reaction; (4) measuring a pH value after completion of the reaction, adding corresponding ammonia water according to obtained data and carrying out full adjusting and stirring so as to allow the pH value to be 5 to 6; and (5) adding a flocculating agent to accelerate precipitation when the pH value is 5 to 6, pumping out a supernatant, i.e., the treated hot galvanizing assistant liquid, in the plating assistant tank, carrying out recovering, pumping a precipitate into a filter press for press filtration and recovering a filtrate to the plating assistant tank.

Description

technical field [0001] The invention relates to a method for comprehensively treating ferrous ions in a hot-dip galvanizing flux solution, and relates to a method for removing ferrous ions in a hot-dip galvanizing flux solution when galvanized products are produced in batches. Background technique [0002] Hot-dip galvanized workpieces are required to be galvanized before galvanizing, that is, the workpieces washed with degreasing and derusting water are immersed in a mixed solution of zinc chloride and ammonium chloride to cover a layer of zinc chloride ammonium salt film on the surface of the workpieces. This layer of salt film can purify the remaining iron oxide scale on the surface of steel and the newly formed rust after washing, and this layer of zinc chloride ammonium salt film can also play an activation role, thereby improving the ability of zinc liquid to infiltrate the iron matrix, making the steel matrix The metal and the galvanized layer can be well combined to ...

Claims

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Application Information

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IPC IPC(8): C23C2/02C23C2/06
Inventor 曹吉元刘建青韩震周宋惠兵
Owner CHIEFNEW NANTONG HEAVY IND
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