Integral heat generation ceramic tile and manufacturing technique thereof

Abstract

The invention discloses an integral heat generation ceramic tile and a manufacturing technique thereof. The integral heat generation ceramic tile is characterized by comprising a ceramic tile body, a heat generation body and a thermal insulating base plate, wherein the heat generation body is an epoxy resin heat generation body formed by combining multiple transversely arranged heat generation sheets; two conductive plates are arranged at two ends of the heat generation sheets in parallel; a connecting wire led out from a lead connecting end at one end part of the conductive plates is connected with a waterproof connector; and a leveling layer is arranged between the bottom surface of the ceramic tile body and the heat generation body. The machining steps comprise: leveling the bottom surface of the ceramic tile body; spraying a super environment-friendly bonding glue on the leveling layer; installing the heat generation body; spraying the super environment-friendly bonding glue on the surface of the heat generation body; installing a thermal insulating material; pressing cold section; removing dirt and sealing edges; testing product quality; and packing and forming. The integral heat generation ceramic tile has the advantages of being simple and reasonable in structure design, strong in integrity, firm in electric connection, good in electric conductivity, safe, reliable, uniform in heat generation, simple in manufacture technique, long in service life and convenient and rapid to install, use, maintain and replace.

Description

technical field [0001] The invention relates to an integrated heating tile and a production process thereof, belonging to the technical field of tile processing. Background technique [0002] In the prior art, the heating means adopted in winter mainly include air-conditioning, electric oven, floor heating and the like. The air conditioner plays a heating role in the form of strong hot air to increase the indoor temperature, which has a great impact on air quality. Long-term use will cause discomfort symptoms, and regular maintenance of the air conditioner is required, and the lower the outdoor temperature, the lower the heating effect The worse it is, when the outdoor temperature drops to a certain level, it cannot be turned on and used; the electric oven mainly uses a metal heating wire to generate electricity. Due to the high heat generation, high power consumption, and small heating range, it is easy to cause a fire if it is used improperly. Accidents, its safety is poo...

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Problems solved by technology

The air conditioner plays a heating role in the form of strong hot air to increase the indoor temperature, which has a great impact on air quality. Long-term use will cause discomfort symptoms, and regular maintenance of the air conditioner is required, and the lower the outdoor temperature, the lower the heating effect The worse it is, when the outdoor temperature drops to a certain level, it cannot be turned on and used; the electric oven mainly uses a metal heating wire to generate electricity. Due to the high heat generation, high power consumption, and small heating range, it is easy to cause a fire if it is used improperly. Accidents, its safety is poor, and at the same time, the electromagnetic radiation is large, which is harmful to human health; and floor heating is divided into two types: hydrothermal floor heating and electric heating floor heating. Centralized supply into water pipes buried in cement concrete. This heating method requires more supporting equipment, a large amount of installation work, cannot provide local heating, high heat loss, and consumes a large amount of resources when the boiler is in use. When the water pipes crack Leakage, maintenance and replacement are extremely difficult, and replacement costs are very high; electric heating floor heating generally uses heating cables, electric heating films or heating wires as heating cores and is pressed into reinforced composite panels. The main defects are leakage and electromagnetic radiation. , uneven heating, short service life, complicated installation and maintenance, etc. At present, there is a ceramic tile structure that uses far-infrared rays to warm the core. Multi-layer structures such as heat preservation, protection and waterproof, and edge banding have complex processing procedures, multiple layers of combination, and high cost. Moreover, since the tiles are processed and formed with several uneven grooves on the bottom surface, the multi-layers are bonded to each other. If it cannot be completely flattened and bonded, slots and gaps are likely to occur between the bottom surface of the tile and the adhesive layer. After molding, the integrity is not good, which affects the thermal conductivity, resulting in uneven heating of the panel, and the heating chip is a mesh-like hollow structure. , during production and processing, cracks and breaks are prone to occur, resulting in leakage of the heating chip and affecting the normal heating of the overall tile, which is extremely unsafe. It is also because the tile blocks are connected by connecting buckles to conduct electricity or use in-line single-pile single-hole plug connectors The connection is conductive, the connection is not firm, the water resistance is poor, it is easy to loosen and disengage, and it cannot produce normal heating.

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