Fluctuation treatment method of sinter bed based on master pumping regulation

A technology of material layer fluctuation and treatment method, which is applied in the field of mixed material sintering production process, can solve the problems of reduced sinter drum strength, success rate of material layer fluctuation treatment, belt life and threat of material supply guarantee, etc., so as to reduce the number of circulating materials The effect of reducing the amount of sintered ore, improving the quality of sinter and eliminating the problem of red ore

Active Publication Date: 2014-10-01
SHANXI TAIGANG STAINLESS STEEL CO LTD
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AI Technical Summary

Problems solved by technology

[0002] During the sintering production process, due to the fluctuation of raw material properties and water addition in the mixing and granulation process, the moisture content, particle size and distribution state of the mixture in the ore tank are likely to change, which inevitably causes fluctuations in the sintering material layer. The fluctuation of the sintering material layer not only affects Local air permeability, more seriously, affects the uniformity of airflow distribution in the entire sintering plane material layer, resulting in uneven heat distribution, less liquid phase generation in some areas, reduced sinter drum strength, and increased powder rate, especially When the layer is too thick, if the control measures are not appropriate, the mixture will not be burned through the sintering machine, and the red ore will be pushed. The large high-temperature sintering ore is not easy to cool in the ring cooler, and it is easy to burn the finished belt during transportation. Serious threat to belt life and material supply
In the production process, when the material layer is too thick, control methods such as increasing the main exhaust fan and reducing the machine speed are usually adopted. The production team only determines the adjustment method and adjustment amount according to their own experience, and there is no standardized and quantitative process parameter control plan. , there are problems such as large control differences, great impact on sinter quality, low success rate of material layer fluctuation treatment, etc.

Method used

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Embodiment Construction

[0011] A sintering material layer fluctuation processing method based on main pumping control. During the material layer fluctuation process, the regression analysis method is used to accurately determine the adjustment amount of the main exhaust fan speed, and implement material tracking and machine speed adjustment to ensure the smooth progress of the sintering process and stability. The quality of sintered ore, the specific implementation steps of the method are as follows:

[0012] (1) Material layer fluctuation confirmation

[0013] Measure the thickness of the locomotive loading layer with a laser range finder, and when the thickness of the material layer reaches or exceeds the target value of 15mm, record the number and number of heavy-duty trolleys for easy tracking.

[0014] (2) Adjust the speed of the main exhaust fan

[0015] Regression analysis was carried out on the speed of the two main exhaust fans and the amount of mixed material, and the following regression ...

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Abstract

The invention relates to a sintering production process of a mixed material and particularly relates to a fluctuation treatment method of a sinter bed based on master pumping regulation. The method provided by the invention completes the sintering process in a qualified manner by monitoring the thickness of a bed on a vehicle to determine the master pumping rotating speed and adjusting the sintering time of a skip car if the bed is thick, so that the sinter quality is improved, the drum strength is improved, the rate of return mine of sintering is reduced, and the circular material amount is reduced. The problem of red ores easy to appear when the bed is thick is avoided, and the service life of a product belt is prolonged.

Description

technical field [0001] The invention relates to a sintering production process of a mixture, in particular to a method for processing fluctuations in a sintered material layer based on main extraction control. Background technique [0002] During the sintering production process, due to the fluctuation of raw material properties and water addition in the mixing and granulation process, the moisture content, particle size and distribution state of the mixture in the ore tank will easily change, which will inevitably cause fluctuations in the sintering material layer. The fluctuation of the sintering material layer not only affects Local air permeability, more seriously, affects the uniformity of airflow distribution in the entire sintering plane material layer, resulting in uneven heat distribution, less liquid phase formation in some areas, reduced sinter drum strength, and increased powder rate, especially the material When the layer is too thick, if the control measures ar...

Claims

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Application Information

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IPC IPC(8): C22B1/16
Inventor 吴明高长涛郑晓峰霍俊杰任捷俞德江赵洋薛丕锋
Owner SHANXI TAIGANG STAINLESS STEEL CO LTD
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