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A kind of manufacturing method of heat-resistant alloy and alloy pipe for pressure steam pipeline

A heat-resistant alloy and pressure steam technology, which is applied in the manufacture of heat-resistant alloys for pressure steam pipelines and their alloy pipes, can solve the problems of reducing the toughness and durable performance of the alloys.

Active Publication Date: 2016-05-25
太原钢铁(集团)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the careful study of a Ni-Cr-Co nickel-based heat-resistant alloy (prototype alloy), the inventors found that during the long-term aging process at 770°C, the alloy still produces η phase, and it is found for the first time that it is found in some grain boundaries Abnormal growth of large carbides, these two factors seriously reduce the toughness and durability of the alloy

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] This embodiment is a heat-resistant alloy smelted in the first embodiment of the manufacturing method. The weight percentage of the chemical composition of the heat-resistant alloy is: (in the claim steel type)

[0064] Ti1.37%; Al1.63%; Mg0.0012%; S0.0008%; Cr25.11%;

[0065] Co20.03%; Nb1.44%; Mo0.44%; Si0.06%; C0.022%;

[0066] P0.0083%; Zr0.052%; B0.0009%; the balance is Ni and inevitable impurities;

[0067] Al+Ti=3.0%, Ti / Al=0.84, Mg / S=1.5.

manufacture Embodiment 1

[0069] This embodiment includes the following sequential steps:

[0070] Ⅰ Smelting

[0071] The alloy (TG700A-1) of this example is smelted using an industrial-scale 1-ton VIM+ESR process, and its component mass percentage ratio is:

[0072] Ti1.37%; Al1.63%; Mg0.0012%; S0.0008%; Cr25.11%;

[0073] Co20.03%; Nb1.44%; Mo0.44%; Si0.06%; C0.022%;

[0074] P0.0083%; Zr0.052%; B0.0009%; the balance is Ni and inevitable impurities;

[0075] Al+Ti=3.0%, Ti / Al=0.84, Mg / S=1.5.

[0076] The homogenization annealing temperature of electroslag remelting nickel alloy ingot is 330℃, the heating rate is 80℃ / h, the soaking temperature is 1180℃, and the soaking time is 48h. After soaking, the nickel alloy ingot furnace is cooled to 980°C and then taken out for air cooling.

[0077] Ⅱ Thermal processing

[0078] The soaking time of the nickel alloy ingot before forging is 130min, the open forging temperature is 1190℃, and the final forging temperature is 940℃. After forging, it is air-cooled to obtain a fo...

Embodiment 2

[0098] This embodiment is the heat-resistant alloy smelted in the second embodiment of the manufacturing method, and the weight percentage of the chemical composition of the heat-resistant alloy is:

[0099] Ti1.32%; Al1.62%; Mg0.0011%; S0.0008%; Cr24.99%;

[0100] Co19.97%; Nb1.41%; Mo0.45%; Si0.06%; C0.025%;

[0101] P0.0104%; Zr0.051%; B0.0013%; the rest is Ni and inevitable impurities.

[0102] Al+Ti=2.94%, Ti / Al=0.81, Mg / S=1.37.

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PUM

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Abstract

The invention relates to a heat-resisting alloy used for a pressure steam pipeline and a method for manufacturing an alloy pipe by adopting the heat-resisting alloy. The heat-resisting alloy used for the pressure steam pipeline comprises the following chemical components: 24-26% of Cr, 19-21% of Co, 1.3-1.5% of Nb, 0.3-0.5% of Mo, 1.1-1.4% of Ti, 1.4-1.8% of Al, 0.01-0.03% of C, 0.04-0.06% of Zr, 0.0005-0.004% of Mg, 0.003-0.012% of P, more than 0% and less than or equal to 0.015% of B, more than 0% and less than or equal to 0.003% of S, and more than 0% and less than or equal to 0.15% of Si, wherein the contents of Al and Ti account for more than or equal to 2.6%, the ratio of Ti to Al is 0.7-0.85, and the ratio of Mg to S is 1.3-1.8. The method for manufacturing the alloy pipe by adopting the heat-resisting alloy comprises the following steps: smelting to form the alloy; carrying out hot forging, wherein an initial forging temperature of 1180-1200 DEG C and a final forging temperature of 900-950 DEG C; carrying out hot extrusion at the temperature of 1160-1200 DEG C, wherein extrusion ratio is less than or equal to 8, deformation of each pass during cold deformation is less than or equal to 45%, and an annealing temperature is 1100 + / - 10 DEG C; carrying out solution heat treatment on a seamless pipe at the temperature of 1150 + / - 10 DEG C, and performing heat preservation for 30 + / - 2 minutes; carrying out ageing thermal treatment at the temperature of 800 + / - 10 DEG C, and performing heat preservation for 8 + / - 1 hours. The heat-resisting alloy pipe manufactured by adopting the method provided by the invention is safe at working temperature and high in endurance strength.

Description

Technical field [0001] The invention relates to a heat-resistant alloy for pressure steam pipelines and a method for manufacturing the alloy pipes. Background technique [0002] Heat-resistant alloys are widely used in many industries, such as garbage incinerators, continuous caster guide rollers, combustion nozzles, thermal power boiler tubes, and so on. Its use on pressurized steam pipelines directly affects the safe operation of equipment, especially for the pipes used in thermal power generation boilers, the direct loss of a pipe burst reaches tens of millions. [0003] For superheater pipes for thermal power boilers with a steam temperature of 700 ℃, the service temperature of the inner wall of the pipe is 700 ℃, and the actual service temperature of the outer wall of the pipe facing the fire can reach up to 750-770 ℃. In the process of detailed research on a Ni-Cr-Co nickel-based heat-resistant alloy (prototype alloy), the inventor found that the alloy still produces η phase...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C19/05C22C30/00C22F1/10C22F1/00
Inventor 王岩徐芳泓李阳李莎曾莉
Owner 太原钢铁(集团)有限公司