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Semi-solid state machining and integrating system

An integrated system, semi-solid technology, applied in the field of metal processing, can solve the problems such as the lack of great breakthroughs in large-scale parts, the difficulty of precise control of core process parameters, and the low degree of automation of the production process, achieving rapid prototyping and processing. The effect of cost reduction and reduced contact opportunities

Inactive Publication Date: 2014-10-15
NANCHANG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For this reason, many experts at home and abroad have carried out a large number of experiments and theoretical researches, developed many new processes and new devices for the preparation of different types of semi-solid slurries, and successfully prepared high-quality semi-solid slurries, and obtained many orders. It is a gratifying achievement, but it has not made great breakthroughs in the promotion of industrial applications and the production of large-scale parts. The key reason is that the automation of the production process is not high, and it is difficult to achieve precise control of the core process parameters. , the instability of the process, the connection with existing equipment and the high cost, etc., all restrict the practical application of semi-solid technology and become a stumbling block for the industrialization of semi-solid processing

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Embodiment Construction

[0020] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0021] as attached figure 1 , attached figure 2 As shown, the semi-solid processing integrated system of the present invention is composed of four major parts: a melting furnace assembly 1 , a slurry preparation assembly 2 , a mold injection assembly 3 , and an extrusion molding machine assembly 4 .

[0022] The melting furnace assembly 1 includes a melting furnace support 37, a melting furnace 11, an upper draft pipe 16 and a discharge door 17; the melting furnace support 37 is fixed on the base 39, and the melting furnace 11 is fixed on the melting furnace support 37 top, melting furnace 11 furnace wall is equipped with melting furnace heating resistor 111, used for smelting metal alloy after electrification, melting furnace cover 112 is equipped with liquid level gauge 13 and thermoelectric corner 12, liquid level gauge 13 and thermoelectric corner The ...

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Abstract

The invention discloses a semi-solid state machining and integrating system. The semi-solid state machining and integrating system is characterized by comprising a melting furnace component (1), a slurry preparation component (2), a mold material injection component (3) and an extrusion forming machine component (4); the slurry preparation component (2) is connected with the melting furnace component (1) through an upper diversion pipe (16), and is connected with the mold material injection component (3) through a lower diversion pipe (33); the mold material injection component (3) is connected with the extrusion forming machine component (4) through a mold material injection channel (31). According to the semi-solid state machining and integrating system, the structure is compact, equipment layout is reasonable, the operation is simple and convenient, a machining process is safe, process parameters are controlled precisely, the automation degree is high, semi-solid state product parts can be machined and produced continuously, effectively and excellently, and meanwhile, the machining and integrating system can also be used for the machining and forming of a common metal.

Description

technical field [0001] The invention belongs to the technical field of metal processing. Background technique [0002] Semi-solid metal processing is currently a research hotspot in the field of material processing. It has the characteristics of high quality, high efficiency, low cost, cleanliness and agility. It is called "the most promising near-net shape technology in the 21st century" by many famous experts at home and abroad. The primary solid phase of the semi-solid metal slurry is similar to a spherical shape. Under the action of high-speed shearing, the viscosity of the metal melt is greatly reduced, and the fluidity is greatly improved. It can form various castings with very complex shapes. The internal microstructure of the formed castings is relatively ordinary. It is finer, more uniform in distribution, and the internal density becomes higher, so the mechanical properties of semi-solid processed parts are greatly improved. For this reason, many experts at home a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D17/00
Inventor 刘旭波赵丽杨湘杰郭洪民
Owner NANCHANG UNIV
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