Device and process for realizing amorphous metal continuous wire cladding by virtue of extrusion

An amorphous metal and amorphous alloy technology, applied in metal extrusion dies, metal extrusion mandrels, etc., can solve the problem of high price of amorphous alloys, improve production efficiency, facilitate disassembly, and speed up Effect

Active Publication Date: 2014-12-10
滕州市产品质量监督检验所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Amorphous alloys have high strength, high hardness, excellent wear resistance and corrosion resistance, and the surface is bright and beautiful, but the price of amorphous alloys is higher
Brass, steel, thermosetting plastics and other materials are much cheaper than amorphous alloys, but some of their physical and chemical properties are much worse than amorphous alloys

Method used

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  • Device and process for realizing amorphous metal continuous wire cladding by virtue of extrusion
  • Device and process for realizing amorphous metal continuous wire cladding by virtue of extrusion
  • Device and process for realizing amorphous metal continuous wire cladding by virtue of extrusion

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Embodiment 1

[0058] The material of the wire is copper wire with a diameter of 4 mm; the amorphous alloy coated on the outer layer of the copper wire is Zr58.5Cu15.6Ni12.8Al10.3Nb2.8. The glass transition temperature and crystallization temperature of the amorphous alloy Zr58.5Cu15.6Ni12.8Al10.3Nb2.8 are 385°C and 470°C respectively. When the heating temperature is 405°C, it can be kept for 30 minutes without crystallization. Meet the requirements of the coating process. When cladding the amorphous alloy, the heating temperature of the extrusion cylinder and the shaping sleeve is controlled at 403°C to 407°C by a temperature controller. The traction force used for cladding was 500N.

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Abstract

The invention discloses a device and a process for realizing amorphous metal continuous wire cladding by virtue of extrusion. The device comprises a wire traction device, an extrusion convex die, an extrusion cylinder, an extrusion concave die and a setting cover, wherein the size of the extrusion cylinder is matched with that of the extrusion convex die; the extrusion cylinder is fixedly connected with the extrusion concave die; the extrusion concave die is fixedly connected with the setting cover; the extrusion cylinder, the extrusion concave die and the setting cover define an extrusion convex die channel, a blank chamber, a shunt chamber, a welding chamber and a forming chamber; a cooling gas spray pipe is arranged at an outlet of the forming chamber; a wire inlet is formed in the wall of the extrusion concave die; a section of wire channel is formed in each of the die body and the die core; a blank shunt chamber is formed in the periphery of the die core and is communicated with the blank chamber; and blanks and wires are mixed and coated in the welding chamber. According to the device and process disclosed by the invention, the surfaces of the wires are coated with amorphous metals, and the surface quality of the wires is improved, so that the wires have excellent corrosion resistance and wear resistance, the application range of the wires is widened, and the service lives of the wires are prolonged.

Description

technical field [0001] The invention relates to an extrusion forming process of an amorphous metal glass, and belongs to the technical field of amorphous metal forming. Background technique [0002] Metallic glasses, also known as amorphous alloys, have the advantages of metals and glasses while overcoming their respective disadvantages due to their unique disordered microstructure. Glass is fragile and has no ductility; but metallic glass is stronger than steel, harder than high-hard tool steel, and has certain toughness and rigidity. Therefore, people call metallic glass "unbreakable and unbreakable". The King of Glass". Amorphous alloys have good mechanical, physical and chemical properties such as high strength, high hardness, good wear resistance and corrosion resistance, which determine their wide application fields and broad application prospects. [0003] Zirconium-based amorphous has lower requirements on the limit cooling rate, and a complete amorphous structure ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C23/26B21C25/06B21C29/00B21C35/02
Inventor 李辉平贺连芳杨肖丹杨慧
Owner 滕州市产品质量监督检验所
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