Shock-resisting flexible protection structure and manufacturing method

A flexible protection and manufacturing method technology, applied in textiles and papermaking, knitting, warp knitting and other directions, can solve the problems of limited protection ability and poor wearing comfort, and achieve high production efficiency, good compression resistance and resilience, and stable structure. Effect

Inactive Publication Date: 2014-12-17
YANCHENG INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to provide an impact-resistant flexible protection structure and a preparation method for the impact-resistant flexible protection structure in view of the shortcomings of the existing impact-resistant flexible protection structure, such as limited protection ability and poor wearing comfort

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Shock-resisting flexible protection structure and manufacturing method
  • Shock-resisting flexible protection structure and manufacturing method

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Effect test

preparation example Construction

[0037] The preparation process of shear thickening liquid in step 2 comprises the following steps:

[0038] Step 201: gradually adding nano silicon dioxide particles into polyethylene glycol and stirring continuously;

[0039] Step 202: dispersing the mixed suspension obtained in step 201 by ultrasonic waves;

[0040] Step 203: Put the dispersed mixed solution obtained in step 202 into a vacuum drying oven to evacuate to remove air bubbles to obtain a shear thickening solution.

[0041] Step 3: Mix silicone rubber 1 with two different components in a ratio of 1:1. After removing air bubbles, dip-coat the surface of the warp-knitted spacer fabric in step 1, and then perform curing treatment to form an anti-leakage pocket spacer fabric;

[0042] Step 4: Pour the shear thickening liquid 3 in step 2 into the middle layer 23 of the bagged spacer fabric in step 3, and then use step 3 to mix the silicone rubber of two different components in a ratio of 1:1 Sealing is carried out t...

Embodiment 1

[0046] Fabrication of Shear Thickened Fluid Filled Polyester Warp Knit Spacer Fabric Impact Resistant Flexible Protective Structure:

[0047] Step 1: Warp-knitted spacer fabric 2 with a three-dimensional structure is woven by Raschel double-needle bed warp knitting machine at one time. The upper layer 21 and the lower layer 22 are woven from 300D / 96F polyester multifilament through chain knitting. The middle layer 23 is woven from 0.2mm polyester monofilament;

[0048] Step 2: Prepare a shear thickening solution with 12nm nanometer silicon dioxide particles and polyethylene glycol PEG200, the mass fraction of silicon dioxide is 30%:

[0049]The preparation process of shear thickening liquid in step 2 comprises the following steps:

[0050] Step 201: gradually adding 12nm nano-silica particles into polyethylene glycol PEG200, and stirring continuously;

[0051] Step 202: dispersing the mixed suspension obtained in step 201 by ultrasonic waves;

[0052] Step 203: Put the disp...

Embodiment 2

[0056] Manufacture of shear thickening fluid filled high-strength polyethylene warp-knit spacer fabric impact-resistant flexible protective structure:

[0057] Step 1: The warp-knitted spacer fabric 2 with a three-dimensional structure is woven by a Raschel double-needle bed warp knitting machine at one time. The upper layer 21 and the lower layer 22 are woven from 300D / 96F high-strength polyethylene multifilament through a chain weave. The middle layer 23 is woven from 0.2mm polyester monofilament;

[0058] Step 2: Prepare a shear thickening solution with 12nm nanometer silicon dioxide particles and polyethylene glycol PEG400, the mass fraction of silicon dioxide is 25%:

[0059] The preparation process of shear thickening liquid in step 2 comprises the following steps:

[0060] Step 201: gradually adding 12nm nano-silica particles into polyethylene glycol PEG400 and stirring continuously;

[0061] Step 202: dispersing the mixed suspension obtained in step 201 by ultrasonic...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to the technical field of a protection structure, in particular to a shock-resisting flexible protection structure and also provides a manufacturing method of the shock-resisting flexible protection structure. The shock-resisting flexible protection structure comprises silicone rubber, a three-dimensional warp-knitted spacer fabric and a shear thickening solution, wherein the shear thickening solution comprises nano silicon dioxide particles and polyethylene glycol, the shear thickening solution is filled in an intermediate layer of the warp-knitted spacer fabric, the silicone rubber is used for packaging two sides and periphery of the warp-knitted spacer fabric to form a leak-proof bagged sealing structure. By utilizing the nano silicone dioxide particles, the thickening effect of the shear thickening solution can be adequately played, the nano silicon dioxide particles can be instantaneously converted from liquid state to solid state when suffering the shock effect, and the intelligent conversion is realized; by utilizing the warp-knitted spacer fabric, the entire flexible protection structure is stable, the mechanical property is excellent, and the shock-resisting flexible protection structure can be used for bending parts and curve structure parts such as joints.

Description

Technical field: [0001] The invention relates to the technical field of protective structures, in particular to an impact-resistant flexible protective structure, and also provides a manufacturing method of the impact-resistant flexible protective structure. Background technique: [0002] The human body often causes self-injury due to falls, slips and collisions with foreign objects during exercise and the use of various precision electronic instruments. In order to prevent various accidents, various protective structures have appeared, so that they can play a certain role in cushioning and shock absorption when they are impacted, thereby reducing the peak impact force and reducing the damage to human bodies and objects. There are three types of protective structures currently in use: rigid, semi-rigid and flexible. Among them, the hard and semi-rigid materials will restrict the individual's activities during use, and bring a lot of inconvenience during use. Although the f...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04B21/14D04B21/00
Inventor 陆振乾刘国亮季萍刘丽王春霞孙宝忠
Owner YANCHENG INST OF TECH
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