Automatic screw machine based on visual identification and screw installation method thereof

A visual recognition and screw machine technology, applied in metal processing, metal processing equipment, manufacturing tools, etc., can solve the problems of inability to guarantee product processing accuracy and service life, high labor intensity, low production efficiency, etc., to save labor resources, The effect of low cost and simple structure

Inactive Publication Date: 2015-01-07
SICHUAN CHANGHONG ELECTRIC CO LTD
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  • Abstract
  • Description
  • Claims
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Problems solved by technology

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an automatic screw machine based on visual recognition, in order to solve the problem of manual assembly of screws on the assembly line of household appliances. The production efficiency of the method is low, the labor intensity is high, and the processing accuracy and service life of the product cannot be guaranteed.

Method used

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  • Automatic screw machine based on visual identification and screw installation method thereof

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Embodiment

[0023] Such as figure 1 As shown, the automatic screw machine based on visual recognition of the present invention includes a visual recognition system, and the visual recognition system includes an image acquisition module and an image processing module, and the image acquisition module is used to collect image information of screw mounting holes. The image acquisition module includes at least one lens and at least one camera. The lens is used in conjunction with the camera, that is, a lens and a camera are used as a whole. The camera in this embodiment is a CCD camera. In this embodiment, there are multiple lenses and cameras. In this embodiment, the number of lenses and cameras can be set to n, where n≥3.

[0024] Both the lens and the camera are connected to the image processing module, and the image processing module obtains the image information of the screw mounting holes through the lens and the camera, and then converts the obtained image information into digital info...

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Abstract

The invention discloses an automatic screw machine based on visual identification. The machine is characterized in that a manipulator, a visual identification system and a control system are included, the control system comprises a central processing unit and a manipulator controller connected with the central processing unit, and the visual identification system comprises an image collecting module and an image processing module connected with the image collecting module and the central processing unit. The automatic screw machine is simple in structure and low in cost, accurate image information of a hole where a screw is installed can be obtained through the image collecting module, the image processing module processes the image information, collected by the image collecting module, of the screw installation hole and then sends the image information to the central processing unit, the central processing unit controls the manipulator to install the screw on the screw installation hole accurately through the manipulator controller, and accordingly machining precision and the service life of a product can be guaranteed. Labor sources are saved, production efficiency is improved, intelligent factories are obtained, and the automatic screw machine is suitable for being used and popularized.

Description

technical field [0001] The invention relates to an automatic screw machine, in particular to an automatic screw machine based on visual recognition and a method for installing screws thereof. Background technique [0002] In the assembly line of home appliances, the current production process generally uses manual methods to complete the assembly of screws, that is, manually pick up the screws, and then screw the screws into the workpiece one by one. This manual assembly method has low production efficiency and high labor intensity. Although a small number of assemblies can be semi-automated, that is, the process of taking screws is automatically completed, which can improve the production process and increase production efficiency to a certain extent, but the improvement effect is limited and the efficiency improvement is not obvious. Nowadays, many factories adopt flexible production lines. For example, four people are required to complete the screws of the TV back cover ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P19/06
CPCB23P19/06B23P19/006
Inventor 杜继红刘桂杉宋佳吴明会
Owner SICHUAN CHANGHONG ELECTRIC CO LTD
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