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Microwave-heated convex vacuum glass edge-sealed and port-sealed by using sealing strips, and preparation method thereof

A vacuum glass and microwave heating technology, applied in glass manufacturing equipment, glass production, glass forming and other directions, can solve the problems of inability to make tempered vacuum glass, weakening the air tightness of solder properties, and ionization and ignition of rarefied gas, and achieve high Bond strength, lower sintering temperature or soldering temperature, beneficial effect of soldering

Inactive Publication Date: 2015-01-21
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The applicant of the present invention disclosed a series of vacuum glass without air extraction port and its manufacturing method in the patent of vacuum glass applied in March 2012, but when using low-temperature glass solder to seal the edge, because the low-temperature glass solder is made of various oxidized At high temperature and vacuum, the air and moisture absorbed by the solder, the volatile substances in the solder, the gas dissolved in the solder during the production process, and the decomposition of some oxides in the solder will cause a large number of bubbles in the solder , which greatly weakens the performance of the solder, especially the airtightness, which greatly affects the feasibility of this method
The existing mass-produced vacuum glass is all vacuum glass with an air extraction port, but there are complex manufacturing processes, low air extraction temperature (incomplete air extraction), single-piece vacuuming, high cost, low production capacity, and inability to make toughened vacuum glass. Cons of glass etc.
[0004] The patent for vacuum glass filed by the applicant in October 2012 discloses a series of vacuum glass welded by microwave heating and its manufacturing method, but microwave heating is prone to the phenomenon of ionization and sparking of thin gas under vacuum

Method used

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  • Microwave-heated convex vacuum glass edge-sealed and port-sealed by using sealing strips, and preparation method thereof
  • Microwave-heated convex vacuum glass edge-sealed and port-sealed by using sealing strips, and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0044] Embodiment 1: see figure 1 , The convex vacuum glass is composed of upper glass 1 and lower glass 2, the periphery of the two pieces of glass is welded together by low-temperature glass solder 4, and the middle is a vacuum layer. The production method is as follows: First, cut two pieces of flat glass of the required size according to the shape and size of the vacuum glass to be produced, drill a through hole at the corner of the upper glass 1 to form a suction port 3, and grind and chamfer the upper and lower glass And clean, dry, utilize mechanical spraying technology to prepare sealing strip 5 and 6 at the peripheral welding place of upper and lower glass and the periphery of air inlet 3 and corresponding place, and prepare support 8 on upper and lower glass with dispenser; Put the glass into the mold, put it in the hot bending furnace, heat up to the temperature of glass softening 550-750 ℃, rely on the gravity of the glass itself to make the glass downward to form ...

Embodiment 2

[0045] Example 2: see figure 2 , the convex vacuum glass is composed of upper glass 1 and lower glass 2. The two pieces of glass are tempered glass or semi-tempered glass, one of which is still low-emissivity glass. The production method is as follows: First, cut the required vacuum glass according to the shape and size A piece of flat glass and a piece of low-emissivity glass, i.e. Low-E glass, remove the film at the welding part of the low-emissivity glass, drill a through hole at the corner of the upper glass 1 as the air outlet 3, and grind the upper and lower glass edges, Chamfering, cleaning, and drying, use screen printing technology to print sealing strips on the peripheral welding of the upper and lower glasses and the periphery and corresponding parts of the air outlet 3; secondly, put the two pieces of glass into two molding molds respectively, and the molding mold It has an upper mold and a lower mold (that is, a male mold and a female mold), the glass is sandwich...

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Abstract

The invention relates to microwave-heated convex vacuum glass which is edge-sealed and port-sealed by using sealing strips. The glass comprises upper glass and lower glass which are convex glass. An air-exhaust port is provided on the upper glass. At least one sealing strip is provided at each of the periphery of the upper glass and the periphery of the air-exhaust port. At least two sealing strips are provided at the periphery of the lower glass. At least one sealing strip is provided on the lower glass at the place corresponding to the air-exhaust port. The sealing strips on the upper glass are inserted in between or in the sealing strips on the lower glass. The peripheries of the upper glass and the lower glass are welded together by using a low-temperature glass solder under normal pressure in a microwave oven. The air-exhaust port is automatically sealed by using a metal solder in a vacuum furnace. The vacuum glass and the preparation method thereof have simple process. The prepared vacuum glass and tempered vacuum glass can overcome defects of prior arts. Air-tightness of the vacuum glass can be effectively ensured. Strength, thermal insulation performance and sound insulation performance of the glass can be enhanced.

Description

technical field [0001] The invention relates to the technical field of glass deep processing, in particular to a convex vacuum glass with a microwave heating sealing strip edge sealing and a manufacturing method thereof. Background technique [0002] Vacuum glass is a new type of energy-saving glass. Vacuum glass can not only solve the "breathing" problem of insulating glass used in large quantities, but also has good heat and sound insulation performance, high wind pressure resistance, small thickness and long service life. advantage. Vacuum glass is generally composed of two to three pieces of glass, a cavity is formed between two adjacent pieces of glass, and an edge sealing structure is arranged around the glass, and the cavity is evacuated to form a vacuum layer. Vacuum glass can be divided into two types according to the way of forming the vacuum layer. One is the vacuum glass without air extraction port. The edge sealing of this vacuum glass is carried out in a vacuu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B23/24C03C27/08
CPCY02P40/57
Inventor 戴长虹
Owner 戴长虹
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