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High-temperature resistant insulating transformer and processing method thereof

A processing method and high temperature resistant technology, applied in the field of transformers, can solve the problems of complex manufacturing process, high production cost, high temperature resistant insulation transformer and insignificant insulation effect, etc.

Inactive Publication Date: 2015-01-21
ANHUI LANXIANG ELECTRICAL EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the manufacturing process of insulating materials on existing high-temperature-resistant insulating transformers is complicated, resulting in high production costs. At the same time, the high-temperature-resistant and insulating effects of high-temperature-resistant insulating transformers are not obvious.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] At 200°C, mix 100kg of bisphenol A epoxy resin, 18kg of phenolic resin, 8kg of polyimide resin, 7kg of zinc borate, 60kg of trimethylolpropane, 16kg of benzoyl peroxide, 5kg of melamine phosphate, and nano-titanium dioxide 1 kg, 10 kg of mica powder and 8 kg of zirconia were mixed for 2.5 hours, and then cooled to obtain high temperature resistant insulating coating composition A1. Among them, the particle size of nanometer titanium dioxide is 8nm, and the particle size of mica powder is 0.1mm.

[0034] At 25°C, the high temperature resistant insulating coating composition was painted on the inner and outer walls of the transformer to form a paint film. The high temperature resistance parameters, breakdown strength parameters and volume resistivity parameters of the paint film are shown in Table 1.

Embodiment 2

[0036]At 180°C, mix 100kg of bisphenol A epoxy resin, 15kg of phenolic resin, 6kg of polyimide resin, 5kg of zinc borate, 50kg of trimethylolpropane, 12kg of benzoyl peroxide, 2kg of melamine phosphate, and nano-titanium dioxide 0.5 kg, 7 kg of mica powder and 5 kg of zirconia were mixed for 2 hours, and then cooled to obtain high temperature resistant insulating coating composition A2. Among them, the particle size of nanometer titanium dioxide is 5nm, and the particle size of mica powder is 0.05mm.

[0037] At 20°C, the high temperature resistant insulating coating composition was painted on the inner and outer walls of the transformer to form a paint film. The high temperature resistance parameters, breakdown strength parameters and volume resistivity parameters of the paint film are shown in Table 1.

Embodiment 3

[0039] At 220°C, mix 100kg of bisphenol A epoxy resin, 20kg of phenolic resin, 9kg of polyimide resin, 10kg of zinc borate, 70kg of trimethylolpropane, 20kg of benzoyl peroxide, 9kg of melamine phosphate, and nanometer titanium dioxide 1.5 kg, 12 kg of mica powder and 10 kg of zirconia were mixed for 3 hours, and then cooled to obtain high temperature resistant insulating coating composition A3. Wherein, the particle diameter of nanometer titanium dioxide is 10nm, and the particle diameter of mica powder is 0.15mm.

[0040] At 30°C, the high temperature resistant insulating coating composition was painted on the inner and outer walls of the transformer to form a paint film. The high temperature resistance parameters, breakdown strength parameters and volume resistivity parameters of the paint film are shown in Table 1.

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Abstract

The invention discloses a high-temperature resistant insulating transformer and a processing method thereof. The inner and outer walls of the transformer are coated with a high-temperature resistant insulating coating composition, wherein the composition comprises epoxy resin, phenolic resin, polyimide resin, zinc borate, trimethylolpropane, benzoyl peroxide, melamine phosphate, nano titanium dioxide, filler and flame retardant; relative to 100 parts by weight of epoxy resin, the content of phenolic resin is 15-20 parts by weight, the content of polyimide resin is 6-9 parts by weight, the content of zinc borate is 5-10 parts by weight, the content of trimethylolpropane is 50-70 parts by weight, the content of benzoyl peroxide is 12-20 parts by weight, the content of melamine phosphate is 2-9 parts by weight, the content of nano titanium dioxide is 0.5-1.5 parts by weight, the content of filler is 7-12 parts by weight and the content of the flame retardant is 5-10 parts by weight. The transformer has excellent breakdown strength, volume resistivity and high-temperature resistance.

Description

technical field [0001] The invention relates to a transformer, in particular to a high temperature resistant insulating transformer and a processing method thereof. Background technique [0002] At present, the surface of power equipment needs to be coated with a layer of insulating materials, such as insulating paint, insulating varnish, etc., to improve the external insulation of power equipment, which not only improves the safety of the power system, but also improves the reliability of system operation. To a certain extent, the cost of electric equipment is saved. [0003] However, the manufacturing process of the insulating material on the existing high-temperature-resistant insulating transformer is complicated, resulting in high production cost, and at the same time, the high-temperature resistant and insulating effect of the high-temperature-resistant insulating transformer is not obvious. Contents of the invention [0004] The object of the present invention is t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D161/06C09D179/08C09D7/12C09D5/25H01F27/02H01F41/00
CPCC09D163/00C08K2201/011C08K2201/014C08L2201/08C08L2205/025C08L2205/03C09D7/61C09D7/63C09D7/65C09D7/67C09D7/69H01B3/308H01F27/02H01F41/00C08L61/06C08L79/08C08K13/02C08K5/14C08K3/34C08K2003/2241C08K2003/387C08K2003/2244C08K3/2279
Inventor 姚强吴兆祥傅俊
Owner ANHUI LANXIANG ELECTRICAL EQUIP