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Conductive carbonized layered products

A carbonized layer and product technology, applied in the field of conductive carbonized layered products and the manufacture of said conductive carbonized layered products, can solve the problems of complex transparent carbon film methods and the like

Inactive Publication Date: 2016-08-17
BLUE CUBE IP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Furthermore, most of the reported methods for preparing transparent carbon films are complex

Method used

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  • Conductive carbonized layered products
  • Conductive carbonized layered products
  • Conductive carbonized layered products

Examples

Experimental program
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Effect test

Embodiment approach

[0052]

[0053] Structure VII below shows yet another embodiment of the preferred chemical structure of the DVBDO that can be used in the present invention:

[0054]

[0055] When DVBDO is prepared by methods known in the art, it is possible to obtain one of three possible isomers: ortho, meta, and para. Accordingly, the present invention includes DVBDOs illustrated by any one of the above structures individually or as a mixture thereof. Structures VI and VII above show the meta (1,3-DVBDO) and para (1,4-DVBDO) isomers of DVBDO, respectively. The ortho isomer is rare; DVBDO is generally produced in most cases in a ratio of meta (structure VI) to para (structure VII) isomers in the range of 9:1 to 1:9. As an embodiment, the present invention preferably includes a ratio of structure VI to structure VII in the range of 6:1 to 1:6, and in other embodiments, the ratio of structure VI to structure VII may be in the range of 4:1 to 1:4 or 2:1 to 1:2 range.

[0056] In yet an...

Embodiment 1

[0132] In this Example 1, COTE was produced by first preparing a curable formulation as follows:

[0133] A liquid carbon precursor solution containing DVBDO / p-cresol / MPTS was prepared by adding the three components of the formulation at ambient temperature using a weight ratio of 87 / 12 / 1. The liquid formulation was tumble mixed for 15 minutes. The formulation is then diluted in a good solvent such as tetrahydrofuran, acetone or mixtures thereof. In order to obtain different thicknesses, the concentration of the liquid carbon formulation in the solvent formulation is 1 to 50%.

[0134] The viscosity of the formulation is 12 mPa-s.

[0135] Quartz substrates (typically 7 cm x 7 cm) were cleaned with acetone and isopropanol, then dried with nitrogen and subjected to oxygen plasma treatment using a Harrick plasma cleaner PDC-001.

[0136] The solution was filtered through a 0.2 μm filter and spin-coated on a quartz slide substrate at an angular velocity between 1000 rpm and 60...

Embodiment 2

[0141] In this Example 2, COTE was produced by first preparing a curable formulation as follows: a liquid carbon precursor solution containing the following three components: DVBDO / p-cresol / MPTS by using the corresponding 87 / 12 / A weight ratio of 1 was prepared by mixing the three ingredients of the formulation. The liquid formulation was tumble mixed for 15 minutes.

[0142]Quartz substrates (glass slides) (typically 7 cm x 7 cm) were cleaned with acetone and isopropanol, then dried with nitrogen and subjected to oxygen plasma treatment using a Harrick plasma cleaner PDC-001.

[0143] The solution was filtered through a 0.2 μm filter and heated until it reached 55°C to reduce its viscosity and spin-coated on a 60°C preheated glass slide for 45 seconds (s) at an angular velocity between 1,000 rpm and 6,000 rpm.

[0144] The coated glass slides were baked at 150 °C for 60 s. The baked samples were then annealed in a vacuum tube furnace under a nitrogen inert atmosphere. Unde...

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Abstract

A method of making an electrically conductive carbonized layered article, comprising the steps of: (1) providing a liquid carbon precursor formulation comprising (a) at least one aromatic epoxy resin; and (b) (i) at least one aromatic epoxy resin; A co-reactive curing agent, (b)(ii) at least one catalytic curing agent, or (b)(iii) a mixture thereof; wherein the liquid precursor composition is cured prior to adding optional components and having a neat viscosity of less than 10,000 mPa-s at 25°C prior to carbonization; and wherein the liquid precursor composition subjected to curing has a carbon yield of at least 35% by weight, irrespective of the substrate and presence in said composition (II) applying the liquid formulation of step (I) as a thin coating to at least a portion of the surface of the substrate; (III) curing the liquid formulation of step (II) to form a cured product ; wherein the cured product has a carbon yield of at least 35% by weight, regardless of the weight of the substrate and any optional components present in the composition; and (IV) the cured product of the carbonizing step (III) is forming a conductive carbonized layered article; and a conductive carbonized layered article, such as an optically transparent carbon electrode (COTE), prepared by the method described above.

Description

technical field [0001] The present invention relates to electrically conductive carbonized layered articles and methods of making said electrically conductive carbonized layered articles. Background technique [0002] In many electro-optic or optoelectronic devices, there is a need to transport charge through coatings or to dissipate electrical current. In these applications, transparent conductive coatings are used. For example, transparent conductive coatings are essential components in liquid crystal displays, flat panel displays, photovoltaic cells, electrochromic devices, electroluminescent lamps and flat-screen TVs or spectro-electrochemical analytical devices. [0003] According to Porter, "Measurements: Optically Transparent Carbon Electrodes", Analytical Chemistry, January, Issue 1, pp. 14-22 (2008), the most commonly used transparent conductive electrode material for electro-optic and photovoltaic devices is Indium Tin Oxide (ITO) and zinc oxide ZnO. ITO is an o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J3/00C04B35/524C04B35/83C08L63/00H10K99/00
CPCC04B35/524C08J3/00C08L63/00C04B35/6269C04B35/63452C04B2235/9653H01B1/24B82Y10/00C03C17/22C03C2217/28Y10T428/265H01B1/04H10K85/20H10K30/82C09D5/24
Inventor H·拉克劳特M·J·马克斯L·瓦勒特
Owner BLUE CUBE IP