High-speed steel roller manufacturing method

A manufacturing method and technology of high-speed steel, which is applied in the field of roll manufacturing, can solve the problems of reduced roll journal strength, low bonding layer strength, and roll peeling, and achieve the goals of improving the roll neck structure, increasing the bonding strength, and increasing the tensile strength Effect

Active Publication Date: 2015-04-22
邢台轧辊线棒辊有限责任公司
View PDF7 Cites 29 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During composite casting, the high-speed steel working layer located on the outer layer of the roll contains a large amount of carbide-forming elements such as V, W, and Cr, while the core of the roll is ductile iron. There will be a large number of carbides in the position, which makes the strength of the bonding layer very low, causing the roll to easily peel off from the bonding layer during use; Entering the core of the roll, the carbides in the core of the roll will increase, which will eventually lead to a decrease in the strength of the journal of the roll, and prone to roll breakage during use

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-speed steel roller manufacturing method
  • High-speed steel roller manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] A method for manufacturing a high-speed steel roll, comprising the following process steps:

[0053] A. Smelting raw materials

[0054] The raw material of high-speed steel in the outer layer, the raw material of ductile cast iron in the transition layer and the raw material of ductile iron in the core are respectively smelted in a medium frequency furnace;

[0055] (1) The chemical components and weight percentages of the outer high-speed steel are: C2.0%, Cr4.0%, Ni0.8%, Mo4.2%, V3.0%, W1.9% , Nb2.0%, Re0.08%, P≤0.04%, S≤0.04%, Mn≤0.5%, Si1.5%, the rest is Fe; the melting temperature of the outer layer of high-speed steel is 1600 ℃ ~ 1650 ℃;

[0056] After the smelting is completed, the outer high-speed molten steel is modified by adding rare earth, the amount of rare earth added is 3wt%, and the temperature of modification is 1600-1650°C.

[0057] (2) The chemical components and weight percentages of the transition layer ductile iron are: C 2.5%, Cr 0.3%, Ni 0.5%, ...

Embodiment 2

[0070] The preparation process is basically the same as that of Example 1, the difference being that in the step B, the pouring temperature of the transition layer molten iron is 1480-1500°C.

Embodiment 3

[0072]The preparation process is basically the same as that of Example 1, the difference is that in the heat treatment step of step C, the quenching is to raise the temperature to 1050°C at a heating rate of 30°C / h, keep the temperature for 3.5h, and then cool down at a rate of 140°C / h after being released from the furnace. Speed ​​cooling to 420°C; then two tempering is to raise the temperature to 550°C at a heating rate of 30°C / h, keep warm for 30h, and cool to room temperature at a cooling rate of 20°C / h after being out of the furnace; the last tempering is at 30°C Raise the temperature to 520°C at a heating rate of / h, keep it warm for 12 hours, and air cool to room temperature after being out of the furnace to obtain a high-speed steel roll.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
Login to view more

Abstract

The invention discloses a high-speed steel roller manufacturing method which is suitable for small steel rolling machines and bar mills. The manufacturing method comprises the three process steps of raw material smelting, casting moulding, machining and heat treatment. On the basis that high-speed molten iron is centrifugally poured, firstly, transition layer molten iron is poured, and then the complete replacement of the transition layer molten iron is achieved by pouring core part molten iron. According to the high-speed steel roller manufacturing method, the combination strength of outer layer high-speed steel and the core part molten iron is obviously increased and increased to 500 Mpa or higher from around 350 Mpa in the past, and thus the anti-stripping performance of the combination layer of a roller body of a high-speed steel roller is greatly improved. Meanwhile, the amount of carbide forming elements generated by corrosion to the outer layer by the core part molten iron can be effectively reduced, so that the texture of a roller neck is improved, the tensile strength of the roller neck is increased, and the phenomenon of roller breakage in the using process is effectively eradicated.

Description

technical field [0001] The invention relates to a manufacturing method of rolls, in particular to a manufacturing method of high-speed steel rolls suitable for small steel mills and wire and bar mills. Background technique [0002] The roll is an important part of the rolling mill in the rolling mill and an important consumable part that determines the efficiency of the rolling mill and the quality of the rolled product. The rolls use the pressure generated by a pair or a group of rolls to roll the rolled piece, so that the rolled piece produces plastic deformation and obtains an ideal design shape. Therefore, the quality of the roll is directly related to the surface quality of the rolled product and the rolled steel. machine productivity. It is mainly subjected to dynamic and static loads, wear and temperature changes during rolling. [0003] The use of high-speed steel to make rolls began in the 1980s. The application of high-speed steel rolls is an important part of t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B22D13/02B22D19/16C22C38/56C22C38/48C22C37/08C22C37/10
Inventor 王立国郭小军贺振轩李晓刚陈兴富董亮刘向博唐振行
Owner 邢台轧辊线棒辊有限责任公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products