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Lubricating and sealing method of hexagonal bionic texture of reciprocating column casing structure

A reciprocating and hexagonal technology, which is applied in the field of bionic hexagonal texture structure, can solve the problems of incomplete coverage of oil, dry friction, and reduced sealing, so as to shorten the production cycle, reduce friction, and improve The effect of pump efficiency

Inactive Publication Date: 2015-04-29
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the complex actual working conditions, the oil cannot completely cover its contact surface, which causes dry friction and reduces its sealing performance.

Method used

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  • Lubricating and sealing method of hexagonal bionic texture of reciprocating column casing structure
  • Lubricating and sealing method of hexagonal bionic texture of reciprocating column casing structure

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specific Embodiment

[0027] No. 45 steel rod is used to process the plunger parts with bionic hexagonal texture surface. The design requirements are: the groove width of hexagonal texture structure is 1mm, the depth is 0.5mm, and the final processing length is 100mm.

[0028] Include the following steps

[0029] Step 1. Shape processing

[0030] Such as figure 1 As shown, the biomimetic hexagonal textured surface 1 is produced and processed. Take the rough bar of No. 45 steel to process the outer surface of the plunger part, use the lathe to process the rough bar of No. 45 steel, and clamp one end of the rough bar on the three-jaw chuck of the lathe, and the clamping length is 50mm , start the lathe, and turn the outer surface of the plunger part on the blank bar.

[0031] Step 2. Surface machining

[0032] Use the CNC milling machine to machine the surface of the No. 45 steel plunger parts after the shape processing, and through the control of the tool walking route programming module of the ...

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Abstract

The invention discloses a lubricating and sealing method of a hexagonal bionic texture of reciprocating column casing structure, which belongs to the technical field of bionic metal surface project. The method comprises the following steps of: processing the shape of the bar blank of a No.45 steel on a lathe, clamping one end of the bar blank on a three-jaw chuck of the lathe, starting the lathe, and then lathing the bar blank; according to the program of tool walking routes of a numerical control milling machine for mechanically processing, mechanically processing the No.45 steel of which shape is processed, and then obtaining the texture of the No.45 steel of which surface is in a regular hexagonal shape; adopting an ordinary quenching and insulating process to quench at 840 DEG C, and insulating for half an hour; after water quenching, tempering to 280 DEG C, and insulating for one hour, so as to meet the hardness requirement. The invention adopts the bionic technology to process the hexagonal texture on the surfaces of parts of the column cylinder structures, such as pistons, plungers and pump cylinders, so that the sealing performance is ensured while the lubrication effect is increased, and finally friction is reduced and efficiency of pump is improved.

Description

technical field [0001] The invention belongs to the technical field of bionic metal surface engineering, and in particular relates to a manufacturing method of a bionic hexagonal texture structure. Background technique [0002] As an important and effective method at present, bionic technology has been applied in various fields. The reason why katydids and tree frogs can cling to tree trunks, branches and leaves is due to the liquid secreted from their toes and the thick "suckers". Later, some scholars made further observations and studies on its toes and found that the surface of each "suction cup" was composed of hexagonal texture. In nature, there are many substances whose constituent units are hexagonal in shape, such as honeycomb, graphene, cell body, etc. As a polygonal structure, the hexagon not only has excellent and stable mechanical properties, but also has some other characteristics. The hexagonal pattern is an effective way to fill the largest number of simila...

Claims

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Application Information

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IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 郑龙张思刘镇宁张志辉王志杰任露泉牟维海蔡林君孙士帅张录丰
Owner JILIN UNIV
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