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A kind of production method of anti-crack solar module

A technology for solar modules and production methods, which is applied in the manufacturing of electrical components, semiconductor devices, final products, etc., can solve problems such as reducing the structural strength of modules, and achieve the effects of large thinning space, low attenuation, and long service life.

Active Publication Date: 2017-02-01
LINUO PV HIGH TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most raw material manufacturers have adopted means to reduce the thickness or amount of raw materials, and this development trend further reduces the structural strength of components

Method used

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  • A kind of production method of anti-crack solar module
  • A kind of production method of anti-crack solar module
  • A kind of production method of anti-crack solar module

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The solar cell layer 3 adopts 156 polycrystalline solar cell packaging 6*10 solar module layout, the substrate 1 is plexiglass, the first film layer 2 and the third film layer 5 are EVA film, and the second film layer 4 is polytetrafluoroethylene Vinyl. As attached in the manual image 3 As shown, the second film layer 4 is hollowed out with a spiral structure, and there are 60 spiral structures, which correspond to the solar cells one by one, with a thickness of 500 microns. Microns. The component production process is:

[0029] String welding: Solar cells are connected in a row through welding ribbons.

[0030] Plate assembly: Arrange the stringed solar cells on the laid glass and a layer of EVA on it, and connect multiple rows of solar cells in series through welding ribbons, so that all the cells are connected in series. Then lay a layer of polytetrafluoroethylene resin on the battery sheet, then lay a layer of EVA, and finally lay a layer of transparent back pl...

Embodiment 2

[0034] The solar cell layer 3 adopts 156 monocrystalline solar cell packaging 6*10 solar module layout, the substrate 1 is tempered glass, the first film layer 2 and the third film layer 5 are POE film, and the second film layer 4 is polyimide Amine resin. As attached in the manual Figure 4 As shown, the second film layer 4 is hollowed out in a grid structure with a thickness of 1000 microns, the width of the hollowed out area 7 of the grid structure is 800 microns, and the width of the non-hollowed area 8 of the grid structure is 800 microns. The component production process is:

[0035] String welding: Solar cells are connected in a row through welding ribbons.

[0036] Plate assembly: Arrange the stringed solar cells on the laid glass and a layer of POE on it, and connect multiple rows of solar cells in series through welding ribbons, so that all the cells are connected in series. Afterwards, a layer of polyimide resin is laid on the battery sheet, a layer of POE is lai...

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Abstract

The invention relates to a production method of an invisible-crack-resistant solar component. The production method of the invisible-crack-resistant solar component is characterized by producing a solar cell component by processes of welding solar cell pieces in series, forming a plate, laminating and forming a framework, wherein the process of forming the plate is characterized by disposing a second film layer between a solar battery piece layer and a third film layer; the second film layer is a barrier layer; a film layer structure non-sticking to the third film layer is used for locally separating the third film layer and the solar cell piece layer. The resistance to the invisible crack of the component is greatly improved; the heat dissipation of the component is not influenced; a larger thinning space is provided for other materials, such as glass, EVA, back plates and solace cells, of the component. In addition, the solar component is simple in production process, high in yield, low in attenuation in the using process and long in service life.

Description

technical field [0001] The invention relates to the field of manufacturing solar components, in particular to a production method of an anti-crack solar component. Background technique [0002] With the continuous development of the crystalline silicon solar energy market, more and more quality problems have been exposed, and the industry's understanding of the quality of photovoltaic cell modules has become more and more in-depth. At present, more attention is being paid to micro-cracks in photovoltaic modules, that is, cracks appear in solar cells packaged in photovoltaic modules. Due to the existence of the package and the viscosity of EVA, the fragments of the split battery parts still maintain the original combination and conduction. There is not much change in the appearance and output power in a short time, which can only be measured with an electroluminescence tester (EL). However, in the long run, there is a hidden danger that the thermal expansion and contraction...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L31/048H01L31/18
CPCH01L31/048H01L31/18Y02E10/50Y02P70/50
Inventor 任现坤王光利尹兰超黄国强姜言森贾河顺马继磊张春艳徐振华支开印陈兵兵
Owner LINUO PV HIGH TECH
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