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Gravity casting technology for alloying furnace end

A technology of gravity casting and burner, applied in the field of cookers, can solve problems such as affecting product appearance, reducing product performance, environmental pollution of cast iron process, etc., and achieving the effect of improving stability and service life, improving product performance, and having a strong sense of appearance.

Active Publication Date: 2015-06-10
HANGZHOU ROBAM APPLIANCES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the Venturi structure burners used in household gas cookers in the market are mostly produced by the cast iron process, which seriously pollutes the environment, and the cast iron burners need anti-rust treatment, such as: spraying high-temperature paint, electroplating treatment, etc. These processes are harmful to the environment. The pollution is serious, and the product is still prone to rust after being used for a period of time, which affects the service life. The surface finish of the cast iron casting furnace head cannot be guaranteed, which affects the appearance of the product, and the process itself has defects such as trachoma, sand swelling, and sand inclusions, which affect the product. Pass rate
Although some aluminum alloy die-casting furnace heads are designed and used, the structure is changed to meet the process requirements, which reduces the product performance

Method used

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  • Gravity casting technology for alloying furnace end
  • Gravity casting technology for alloying furnace end
  • Gravity casting technology for alloying furnace end

Examples

Experimental program
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Effect test

Embodiment 1

[0019] Embodiment 1: as Figure 2-4 As shown, this alloy burner product is composed of burner body 1, upper insert 2 and middle insert 3. The upper insert 2 and middle insert 3 are made of copper, and the burner body 1 is made of aluminum alloy. , The overall gravity casting molding process is adopted.

[0020] Such as figure 1 Shown, the gravity casting technique of this alloy furnace head, this method comprises the steps:

[0021] 1. The casting mold includes an upper mold 9, a lower mold 10 and a sand core 11, and the upper insert 2 and the middle insert 3 are placed in the casting mold of the furnace head body 1, the small-head injection tube 4 and the large-head injection tube 5 , the feeding port A6 and the exhaust passage 12 are arranged at the end face position of the bulk ejection pipe 5, and the casting main passage A7 of the wall of the bulk ejection pipe 5 in the casting mold is thicker than the exhaust passage A12 of the bulk ejection pipe 5 by 1 -2mm, forming ...

Embodiment 2

[0027] Embodiment 2: The casting main channel B of the wall of the small-head ejection tube 4 in the casting mold is 1-2 mm thicker than the exhaust channel B of the small-head ejection tube 4, forming a cavity with a lower thickness and a thinner top; The feed port B is set at the end face position of the small head injection pipe 4, and the aluminum water is poured into the casting main channel A7 and the casting main channel B from the feed port A6 and the feed port B at the same time, and finally the aluminum water is poured from the vent hole A8 respectively. Exhaust with exhaust hole B (due to the similarity in the casting main channel B, exhaust hole B and bulk ejection pipe 5, so the label is not drawn in the figure). Feed inlet A6 and feed inlet B are simultaneously fed to accelerate the flow rate of aluminum water, which further helps to improve the quality and yield of cast products.

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PUM

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Abstract

The invention relates to a gravity casting technology for an alloying furnace end. The method comprises the steps that an upper insert and a middle insert are placed in a casting die of each of a furnace end main body, a small-end ejector pipe and a big-end ejector pipe, wherein each casting die comprises an upper die, a lower die and a sand core; a feeding hole A and an exhaust channel are arranged on the end surface of the big-end ejector pipe, wherein in the casting die, the thickness of a casting main channel A of the pipe wall of the big-end ejector pipe is 1-2mm more than that of the exhaust channel A of the big-end ejector pipe to form a hollow cavity with a thick lower part and a thin upper part; the casting molding is carried out by using the gravity casting technology on a gravity casting machine, aluminum water is poured into the casting main channel A from the feeding hole A and then flows into the exhaust channel, and finally, exhaust is discharged from an exhaust hole A. The gravity casting technology has the benefits that the oxidation resistance of the product can be guaranteed, and the processes of spray coating, electroplating and the like are not needed so that the whole production process is environmental-friendly; a casting is high in temperature resistance, smooth in surface and easy for treatment and has a strong grade sense of appearance.

Description

technical field [0001] The invention relates to the field of cooking utensils, in particular to a gravity casting process for an alloy stove head. Background technique [0002] At present, the Venturi structure burners used in household gas cookers in the market are mostly produced by the cast iron process, which seriously pollutes the environment, and the cast iron burners need anti-rust treatment, such as: spraying high-temperature paint, electroplating treatment, etc. These processes are harmful to the environment. The pollution is serious, and the product is still prone to rust after being used for a period of time, which affects the service life. The surface finish of the cast iron casting furnace head cannot be guaranteed, which affects the appearance of the product, and the process itself has defects such as trachoma, sand swelling, and sand inclusions, which affect the product. Pass rate. Although there are some aluminum alloy die-casting furnace heads designed and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/08B22C9/22
CPCB22C9/08B22C9/082B22C9/22
Inventor 任富佳吴伟良林梦
Owner HANGZHOU ROBAM APPLIANCES CO LTD
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