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Method and equipment for preparing zirconia sizing nozzle with cerium oxide powder

The technology of cerium oxide micropowder and sizing nozzle is applied in the field of preparing zirconia sizing nozzle by cerium oxide micropowder, which can solve the problems of unreasonable gradation, poor shape and fluidity of blank particles, and high porosity.

Inactive Publication Date: 2017-10-31
XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the defects and deficiencies in the prior art, the present invention solves the problems of low volume density, high porosity and high difficulty in product pressing and forming of the existing zirconia sizing nozzle, and also overcomes the problem of dry powder making mechanical humidification. There are problems such as poor particle shape and fluidity, unreasonable gradation, etc.

Method used

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  • Method and equipment for preparing zirconia sizing nozzle with cerium oxide powder
  • Method and equipment for preparing zirconia sizing nozzle with cerium oxide powder
  • Method and equipment for preparing zirconia sizing nozzle with cerium oxide powder

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Experimental program
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Effect test

Embodiment 1

[0037] combine figure 1 and 2 , the suspended state circulating granulation equipment of this embodiment includes a pressure pump 1, a feed port 2, a nozzle 3, a cyclone 4, a collector 5, a fan 6 and a mixing cylinder 7, wherein:

[0038] The cyclone 4 includes a core tube 401, an inlet 402, a cylinder 403 and a discharge port 404, the inlet 402 is located on the side of the cylinder 403, the core tube 401 communicates with the end of the cylinder 403, and the discharge port 404 is located on the side of the cylinder 403. the bottom of the body 403;

[0039] The pressure pump 1 communicates with the nozzle 3 to provide power for the material to be atomized to pass through the nozzle 3; the mixing cylinder 7 communicates with the inlet 402 of the cyclone 4, the nozzle 3 goes deep from the upper end of the mixing cylinder 7, and the feeding port 2 is set at the mixing At the bottom of the barrel 7, the screw feeder transports the raw materials from the feed port 2 to the mixin...

Embodiment 2

[0042] Step 1, the preparation of mixture:

[0043] 1) The raw materials include partially stabilized zirconia and monoclinic zirconia, and the chemical composition of partially stabilized zirconia is (wt%): ZrO 2 =95.02, HfO 2 =2.04, MgO=2.61, CaO=0.03, Al 2 o 3 =0.03, loss on ignition is 0.27, particle size is d 95 =4.5-5.0μm, the chemical composition of monoclinic zirconia is (wt%): ZrO 2 +HfO 2 >98 and SiO 2 50 =1.0~2.0μm, d 95 99.9; the particle size composition of cerium oxide powder is: d 50 =0.2~0.3μm, d 90 <1.8μm.

[0044] Accurately weigh the ingredients according to the dosage ratio of partially stabilized zirconia, monoclinic zirconia and cerium oxide micropowder as 54:42:4; put the above materials into a polyurethane ball mill jar, use zirconia ceramic balls, and grind for 24 hours. Ensure that the raw materials are fully mixed;

[0045] 2) Preparation and molding of blank

[0046] Step 1, the preparation of magnesia gel binding agent: preparation conc...

Embodiment 3

[0051] The difference between the present embodiment and embodiment 1 is: the feeder in the step 3 is changed to 800r / min, and the feeding rate is 7.5kg / min; the spray equipment pressure pump pressure calibration is 0.8Mpa; the flow rate is 0.45l / min; At this time, the dust collection efficiency reaches 54.1%, the granulation efficiency reaches 63%, and the particle size composition is biased towards the direction of small particles. The volume density of the prepared ceramic type zirconia sizing nozzle is 5.50g / cm 3 , the porosity of the finished product is 1.08%, the cold compressive strength is 1140Mpa, and the service life is 34 hours.

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Abstract

The invention discloses a method and equipment for preparing zirconia-based sizing nozzles with cerium oxide powder. The method includes spraying and granulating a binder and a powder to obtain granules, recombining the granules and separating them to obtain a blank, and disposing the obtained blank in the Calcined at 1690-1700°C to obtain zirconia sizing nozzles; the raw materials include some partially stabilized zirconia, monoclinic zirconia and cerium oxide fine powder, partially stabilized zirconia, monoclinic zirconia and cerium oxide fine powder The dosage ratio is (50~60):(40~50):(3~6); the ceramic type zirconia sizing nozzle is made through the suspension state circulation granulation process, and its volume density is higher than that of the ordinary humidification granulation process 4‑5%, the sintering temperature is reduced by about 20°C, the porosity of the finished product is reduced by 70% to 80%, and the service life can reach more than 32 hours.

Description

technical field [0001] The invention relates to a process for preparing a molding blank for a device for controlling molten steel flow in a continuous casting tundish in the iron and steel metallurgy industry, in particular to a method and equipment for preparing a zirconia sizing nozzle from cerium oxide micropowder. Background technique [0002] The sizing nozzle refers to a functional device made of high-temperature structural ceramics installed at the bottom of the continuous casting tundish. Its main function is that the static pressure of the molten steel in the tundish remains basically unchanged, the molten steel flows into the crystallizer through the sizing nozzle, and the crystallizer is cooled by a large flow of water to take away the heat released when the molten steel solidifies, so that the molten steel solidifies into a billet. Since the heat taken away by the water cooling of the mold is limited, the amount of molten steel flowing into the mold per unit time...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
Inventor 薛群虎杨光赵亮丁冬海
Owner XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY