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A production process of a special-shaped silver-copper bar and the special-shaped silver-copper bar

A production process and special-shaped technology, which is applied in the manufacturing of electrical components, circuits, cables/conductors, etc., can solve the problems of uneven mechanical properties, unsatisfactory filling of small heads, uneven melt flow rate, etc., to ensure accuracy and mechanical properties, Ensure uniformity and ensure the effect of size

Active Publication Date: 2018-02-02
JIANGXI GUANGXIN COPPER IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Therefore, the technical problem to be solved by the present invention is to overcome the technical defects of low dimensional accuracy and uneven mechanical properties of special-shaped silver-copper bars caused by the production process of special-shaped silver-copper bars in the prior art, so as to provide a method that can ensure the improvement of special-shaped silver-copper bars. The production process of anisotropic silver copper bars with high precision and uniform mechanical properties
[0008] Another technical problem to be solved by the present invention is to overcome the non-uniform melt flow rate in the production process of special-shaped silver-copper bars in the prior art when producing special-shaped silver-copper bars with a large aspect ratio, which in turn causes insufficient filling of the small head or rotten edges Technical defects, so as to provide a special-shaped silver-copper busbar production process that can ensure that the flow rate of the special-shaped silver-copper busbar with a large aspect ratio is uniform during production, and will not cause dissatisfaction with the filling of the small head or rotten edges

Method used

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  • A production process of a special-shaped silver-copper bar and the special-shaped silver-copper bar
  • A production process of a special-shaped silver-copper bar and the special-shaped silver-copper bar
  • A production process of a special-shaped silver-copper bar and the special-shaped silver-copper bar

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] This embodiment provides a production process for special-shaped silver-copper bars, including the following steps:

[0047] S1: Melting and alloying silver ingots and cathode copper to obtain a silver-copper alloy melt;

[0048] S2: The silver-copper alloy melt is treated by the up-drawing method to obtain an oxygen-free silver-copper alloy rod;

[0049] S3: Continuously extruding the silver-copper alloy rod to form a special-shaped silver-copper alloy billet;

[0050] S4: Drawing the silver-copper alloy billet at least once to obtain the finished silver-copper row;

[0051] Wherein, the first sizing band 22 of the extrusion die 1 used in the step S3 is convex, and the first sizing band 22 is located in the axial central area of ​​the die, and is bent radially outward to form an arc-shaped outer convex portion 31, such as figure 2 shown.

[0052] In the above-mentioned extrusion die, since the first sizing belt 22 is convex, an arc-shaped outer convex portion 31 i...

Embodiment 2

[0067] This embodiment provides a production process for special-shaped silver-copper bars, which is a deformation based on Example 1. In this embodiment, the silver-copper alloy blanks are drawn at least once to obtain special-shaped silver-copper bars. In the step of finished copper bar, the second sizing band 7 of the drawing die 6 used is concave, such as image 3 As shown, the part of the second sizing belt 7 located in the axial central area of ​​the mold is bent radially inward to form an arc-shaped inner concave portion 71, as shown in Figure 4 shown.

[0068] In the drawing die mentioned above, the size of the central part of the cavity formed by the second sizing belt 7 is smaller than the size of its two sides. In this way, during the specific drawing operation, although the center of the drawing die is under a large force, the metal filling The force is strong, but because the size of the cavity in the center is smaller than the size of the cavity on both sides, ...

Embodiment 3

[0070] This embodiment provides an extrusion die, such as figure 1 As shown, it includes: a mold base 1; a cavity 2, which is arranged on the mold base, and has an inlet 4 and an outlet 3; a first sizing belt 22, which is arranged on the mold base 1, and the sizing belt 12 is a convex The part of the first sizing belt 22 located in the pressure center area is bent radially outward to form an arc-shaped convex part 31, such as figure 2 shown.

[0071] Because the first sizing belt 22 is convex, the pressure center area is provided with an arc-shaped convex part 31, so that the inner diameter at this place is originally greater than the inner diameters on both sides. After deformation, all areas at the outlet of the sizing belt 33 can reach a flat Straight state, thereby ensuring the straight shape of the extruded product from the outlet, ensuring the precision of the extruded product and the uniformity of mechanical properties.

[0072] As a preferred embodiment, the mold b...

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Abstract

In the production method of the special-shaped silver-copper bar and the special-shaped silver-copper bar of the present invention, in the step of continuously extruding the silver-copper alloy rod to make the special-shaped silver-copper alloy billet, the sizing belt 22 of the extrusion die 1 is used The sizing belt 22 is in a convex shape, and the portion of the sizing belt 22 located in the central area of ​​the mold is bent radially outward to form an arc-shaped convex portion 31 . After the whole mold base is deformed inwardly under high temperature and high pressure, the central area has the largest inward deformation range, so the central area is designed as an arc-shaped protrusion, so that the size of the central area is larger than that of both sides. All areas can tend to be more straight, so that the copper material flows evenly during the deformation process, thereby ensuring the straight shape of the extruded product from the exit, ensuring the accuracy of the extruded product and the uniformity of mechanical properties.

Description

technical field [0001] The invention relates to the technical field of metal material processing methods, in particular to a production process of a special-shaped silver-copper bar and the special-shaped silver-copper bar. Background technique [0002] Special-shaped silver-copper bars are more and more widely used in modern industry. The motor commutator in the prior art is generally composed of silver-copper sheets and mica sheets, and the silver-copper sheets are punched and formed by special-shaped silver-copper bars. The copper bar is in the shape of a "knife" or "wedge", that is, one end is large in the thickness direction and the other end is small. It has high requirements on conductivity, hardness and dimensional accuracy, and has a large aspect ratio, with an average aspect ratio of more than 40. , production is more difficult. [0003] At present, the United States and other countries adopt the special-shaped roll rolling method to produce special-shaped silver-...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C37/00B21C25/02B21C3/02B22D11/14H01B13/00
Inventor 黄四龙李明茂旷军平
Owner JIANGXI GUANGXIN COPPER IND