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Electrical control system for long bar heating furnace

A technology of electrical control system and heating system, which is applied in the direction of heat treatment process control, heat treatment furnace, furnace, etc., which can solve the difficulty in meeting the qualified rate and precision of the finished product process, high production cost, labor cost and maintenance cost, and the inability to achieve rapid process Switching and other issues can be achieved to reduce the workload of operation and maintenance, realize real-time monitoring and remote diagnosis, and improve the effect of versatility

Inactive Publication Date: 2015-12-02
LUOYANG XINSILU ELECTRIC
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This leads to poor equipment flexibility and poor adaptability to workpieces of different types and specifications. Due to the characteristics of mechanical equipment, the function of rapid process switching cannot be realized.
The original heating system lacks stability, high failure rate, many failure nodes, relatively simple control equipment, and the pass rate and precision of finished products are difficult to meet the increasing market requirements
The production equipment is limited by technology, and the required workpiece and fixed investment are relatively large, and the production cost, labor cost and maintenance cost are relatively high

Method used

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  • Electrical control system for long bar heating furnace
  • Electrical control system for long bar heating furnace
  • Electrical control system for long bar heating furnace

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Embodiment Construction

[0030] In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation and structure of a long rod heating electrical control system proposed according to the present invention will be described below in conjunction with the accompanying drawings and preferred embodiments. , features and their effects are described in detail below.

[0031] see figure 1 As shown, the overall system block diagram of the present invention. An electrical control system for a heating furnace for long rods, which includes: a transmission system, a heating system, and a monitoring system; the transmission system includes a power supply cabinet, a tempering transmission cabinet, and a quenching transmission cabinet, wherein the power supply cabinet is connected with the tempering transmission cabinet, The quenching drive cabinets are connected separately, and the tempering drive cabinet is provided wit...

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Abstract

The invention provides an electrical control system for a long bar heating furnace. The system comprises a transmission system, a heating system and a monitoring system, wherein the transmission system comprises a power cabinet, a tempering transmission cabinet, a quenching transmission cabinet, a position detector, a material position switching and water system and motors, wherein a transducer, a PLC and an operating device are arranged in the tempering transmission cabinet and sequentially connected; the transducer is connected with the corresponding motor; the heating system comprises a heating control cabinet and a heating furnace; the monitoring system comprises a simulating plate monitor, a touch screen integral monitor and a heating system monitor; the transmission system, the heating system and the monitoring system are connected through the PLC. According to the system, the heating, quenching and tempering of a workpiece can be automatically carried out; the workpiece heating time can be accurately controlled and adjusted, so that the operators can be greatly decreased, and the labor intensity can be reduced; meanwhile, an automatic production line of the long bar heating furnace can be monitored in real time and remotely diagnosed.

Description

technical field [0001] The invention relates to the field of electrical control, in particular to an electrical control system for a long rod heating furnace. Background technique [0002] The traditional long rod heating furnace control system has a lot of mechanical equipment in operation, and there is very little automatic control involved. As a result, the flexibility of the equipment is poor, and the adaptability to the processing of workpieces of different types and specifications is poor. Due to the characteristics of mechanical equipment, the function of rapid process switching cannot be realized. The original heating system lacks stability, high failure rate, many failure nodes, relatively simple control equipment, and the pass rate and precision of finished products are difficult to meet the increasing market requirements. Due to technical limitations, the production equipment requires large workpieces and fixed investment, and the production cost, labor cost and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D11/00C21D9/00C21D1/18
Inventor 胡洛平胡洛夷韩建远
Owner LUOYANG XINSILU ELECTRIC
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