Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for forging superhigh-temperature soft core of steel ingot

An ultra-high temperature, steel ingot technology, applied in the field of steel forging, can solve problems such as the inability of alloy steel, and achieve the effects of reducing heating times, reducing thermal processing costs, and large heat capacity

Active Publication Date: 2016-01-27
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
View PDF5 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The light reduction technology of continuous casting slabs can improve the center quality of ordinary carbon steel and low alloy steel slabs to a certain extent, but it cannot do anything for alloy steels that must be produced by die casting

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for forging superhigh-temperature soft core of steel ingot
  • Method for forging superhigh-temperature soft core of steel ingot
  • Method for forging superhigh-temperature soft core of steel ingot

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] The weight of the smelted and poured steel ingot is 9 tons, the cross section is rectangular, the size is 720×1080×1450mm, and the material is H13 steel. The measured composition is shown in Table 1.

[0060] The chemical composition (weight percent, %) of H13 steel in the embodiment 1 of table 1

[0061] the element

C

Si

mn

P

S

Cr

Mo

Ni

V

Fe

Measured ingredients

0.38

0.93

0.37

0.012

0.002

5.34

1.42

0.14

1.05

Remain

[0062] The ultra-high temperature soft core forging process is performed on the 9-ton H13 steel ingot. The specific steps are as follows:

[0063] The first step is ultra-high temperature demoulding. 3.5 hours after pouring the steel ingot, blow off the protective slag from the riser to release the steel ingot with a liquid core at ultra-high temperature.

[0064] The second step is to close the top of the riser. The spray device is used to continuous...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Average grain sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to the field of steel forging, in particular to a method for forging a superhigh-temperature soft core of a die cast steel ingot. The method comprises the steps that first, the poured steel ingot with a liquid core is subjected to superhigh-temperature die stripping; second, the poured steel ingot with the liquid core is placed in a thermos van for temperature equilibrium and then is conveyed to a forging press, the steel ingot with the liquid core is subjected to high-temperature pressure maintaining forging, solidified tail end branch crystals are fully broken, a large quantity of equiaxed crystal structures are formed, shrinkage cavities and porosity are eliminated, and dendritic segregation is lightened; and at last, general forging is conducted, and crystalline grains and structures are fully refined. The method breaks through the conventional method that the die cast steel ingot is forged after being completely solidified; a semi-solid structure with excellent liquidity on the core part of the steel ingot and the huge temperature difference between the surface and the core part are created through superhigh-temperature die stripping of the steel ingot with the liquid core; combined with a subsequent heavy pressure and pressure maintaining method, forced feeding and pressure solidification can be achieved; the problems of shrinkage cavities, porosity, segregation and the like of the center of the steel ingot are solved, and the metallurgical quality is improved; the riser weight is lowered, the heating number of forging is decreased, and the service life of a die is prolonged.

Description

technical field [0001] The invention relates to the field of steel forging, in particular to an ultra-high temperature soft core forging method for die-cast steel ingots. Background technique [0002] Large-scale forgings, as the core components of large-scale complete sets of equipment in the fields of metallurgical machinery, petrochemical, transportation, energy and electric power, etc., play an extremely important role in national economic construction, national defense equipment and major scientific devices. Its production capacity and quality level are It is an important symbol to measure a country's independent ability and national strength. Therefore, it is of great significance to improve the internal quality of large forgings and ensure their safety and reliability during operation. [0003] Large forgings are generally forged from large steel ingots. Inside the steel ingot, due to the solidification and shrinkage of the metal, a large number of micro-shrinkage c...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B21J5/00B21J1/06B21J1/00B22D29/04B22D7/06
CPCB21J5/00
Inventor 李殿中孙明月栾义坤刘宏伟傅排先徐斌李依依
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products