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Making method of WK160 (160-mesh WK nickel screen) rotary printing screen

A printing rotary screen and production method technology, applied in the field of printing and dyeing, can solve the problems of inability to reuse or few reuses, unfavorable penetration of slurry or wax material, and small number of meters printed on a single screen, so as to reduce sewage. The effect of handling costs, increasing the added value of products, and repeating the number of times

Active Publication Date: 2016-09-07
SHANDONG TONGDA PRINTING SYST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, due to its small pore size, the permeable volume does not exceed 13.65 ml / mm 2 , the speed of printing should not be too fast and it is easy to block holes, which is not conducive to the penetration of slurry or wax. After printing a certain number of meters, it needs to be cleaned and used. The production efficiency is low and it is not environmentally friendly.
[0005] Moreover, the toughness of the 155-mesh mesh is soft, and it is easy to fold during plate making. The thickness of the mesh is low, the strength is poor, and the mesh is easy to break when printing. Higher cost and lower productivity
[0006] The mesh below 155 mesh has higher printing efficiency than 155 mesh in thickness, porosity, and penetration, but its mesh density is relatively small.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A method for making a WK160 printing rotary screen, including the making of a base mold, the making of the base mold includes the production of a male mold, the male mold is in the form of a conical involute, and the base mold is provided with a coating, including The base layer is a nickel-plated layer, and the width of the ribs after pressure polishing is 15 μm.

[0035] It also includes a nickel plating, the additive WK-1 is used in the first nickel plating, the thickness of the single mesh after the first nickel plating is 35μm, and the opening rate is 27.5%.

[0036] Secondary nickel plating is also included. The secondary nickel plating adopts the circulation method of plating solution to spray the plating solution evenly on the surface of the mesh. The spraying speed is controlled at 15m3 / hr, and the vertical and horizontal growth ratio of the mesh section is controlled to be 0.04.

[0037] Finally, the thickness of the WK160 mesh was 145 microns, and the porosit...

Embodiment 2

[0039] A method for making a WK160 printing rotary screen, including the making of a base mold, the making of the base mold includes the production of a male mold, the male mold is in the form of a conical involute, and the base mold is provided with a coating, including The base layer, the base layer is a chrome-plated layer, and the width of the ribs after the pressure polishing treatment is 10 μm.

[0040] It also includes one-time nickel plating, the single mesh thickness is 20μm after ordinary one-time nickel plating, and the opening rate is 40%.

[0041] It also includes the secondary nickel plating. The secondary nickel plating first adopts the circulation method of the plating solution to spray the plating solution evenly on the surface of the mesh, and the spraying speed is controlled at 10m 3 / hr, the aspect ratio of the control mesh section is 0.15.

[0042] Secondary nickel plating uses special additive WK-3, the thickness after secondary nickel plating is 80μm, and...

Embodiment 3

[0046] A method for making a WK160 printing rotary screen, including the making of a base mold, the making of the base mold includes the production of a male mold, the male mold is in the form of a conical involute, and the base mold is provided with a coating, including The base layer, the base layer is a chrome-plated layer, and the width of the ribs after the pressure polishing treatment is 10 μm.

[0047] It also includes one-time nickel plating. The thickness of the single mesh after ordinary one-time nickel plating is 30 μm, and the opening rate is 28%.

[0048] It also includes the secondary nickel plating. The secondary nickel plating first adopts the circulation method of the plating solution to spray the plating solution evenly on the surface of the mesh, and the spraying speed is controlled at 12m 3 / hr, the aspect ratio of the control mesh section is 0.08.

[0049] Electroplating with additive WK-2 at a low current density of 15A / dm 2 Under plating 30 microns, th...

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Abstract

The invention provides a making method of a WK160 rotary printing screen. The method comprises making of a base die, making of the base die comprises making of a male die, the male die is in conical surface involute form, the width of a rib line on the male die is not greater than 2 micrometers, the width of the rib line on the base die after press rolling is not greater than 15 micrometers, and the making method of the WK160 rotary printing screen also comprises primary nickel plating and secondary nickel plating. According to the making method, the thickness, the aperture ratio and the pulp passing capacity of the WK160 screen are high, which are more than twice those of an existing 155-mesh rotary screen and are larger than those of a rotary screen with the mesh number being lower than 155, the thickness and the aperture ratio in the length and circumferential directions are uniform, the strength is good, and the toughness is moderate.

Description

technical field [0001] The invention relates to the technical field of printing and dyeing, in particular to a printing rotary screen, in particular to a method for making a WK160 printing rotary screen. Background technique [0002] As we all know, rotary screen printing occupies a large share of the home textile printing market due to its advantages such as fast printing speed, large number of colors, simple production process, and low production cost. [0003] According to different textile fabrics, printing patterns, and printing effect requirements, there are currently 100-155 mesh printing rotary screens available in the market. The existing 155-mesh printing rotary screen has a thickness between 95 and 105 μm (micron unit symbol: μm), and an opening rate of less than 13%. Because of its high mesh density, it can print fine patterns with clear layers and better results. , suitable for printing and imitation wax printing of high-end home textile products. [0004] How...

Claims

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Application Information

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IPC IPC(8): B41C1/14B41N1/20B41N3/03
CPCB41C1/142B41N1/20B41N3/03
Inventor 魏福彬张沛海张光德苏窈徐莉
Owner SHANDONG TONGDA PRINTING SYST CO LTD
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