An anti-pollution type railway rod-shaped porcelain composite insulator and its preparation method
A technology of porcelain composite insulators and insulators, which is applied in the direction of organic insulators, insulators, rubber insulators, etc., can solve the problems of affecting air flow, easy to accumulate dirt on the surface, and insufficient smoothness of the surface, etc., and achieve long service life, good self-cleaning performance, mechanical The effect of strength guarantee
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Embodiment 1
[0027] A method for preparing a novel anti-pollution type railway rod-shaped porcelain composite insulator, comprising the following steps:
[0028] (1) Preparation of the porcelain rod insulator body: first prepare the base material of the porcelain rod insulator body, then add water with a total weight of 30% of the base material to the base material to obtain a slurry, ball mill the slurry for 12 hours to obtain a new slurry, and then After the new slurry is sieved and iron removed, the mud is squeezed, and the obtained mud cake is extruded in a vacuum mud refiner, and the extruded mud section is then dried by electric shade, and finally shaped and dried to obtain a green body. Glazing, sanding, and firing to obtain a porcelain rod insulator body; the base material of the porcelain rod insulator body includes the following components, and the parts by weight of each component are: 4 parts of black clay, 40 parts of industrial alumina, 9 parts of Zhangcun soil, 14 parts of J...
Embodiment 2
[0034] It is basically the same as Example 1, except that the base material of the porcelain rod insulator body includes the following components, and the parts by weight of each component are: 3 parts of black clay, 45 parts of industrial alumina, Zhangcun 5 parts of soil, 20 parts of Jingyang soil, 5 parts of Zuoyun soil, 16 parts of Qingcaoling, 11 parts of white clay, 15 parts of feldspar, 1 part of Ninghai soil, 6 parts of Xinhui soil; lead antimony alloy in step (2) The glue is: Sb 5.0% by mass percentage, Sn 6.4%, and the rest is Pb; in step (3), spray silane coupling agent on the surface of the semi-finished product, and then heat it in an oven with a temperature of 40°C; in step (4) During the injection molding process, after the silicone rubber fills the mold cavity, it is kept at 150°C and 130bar clamping force for 60min.
[0035] The outer insulating shed sheath is composed of a large umbrella, a middle umbrella and a small umbrella, according to a middle umbrella ...
Embodiment 3
[0037] It is basically the same as Example 1, except that the base material of the porcelain rod insulator body includes the following components, and the parts by weight of each component are: 6 parts of black clay, 35 parts of industrial alumina, Zhangcun 12 parts of soil, 7 parts of Jingyang soil, 15 parts of Zuoyun soil, 7 parts of Qingcaoling, 20 parts of white clay, 5 parts of feldspar, 6 parts of Ninghai soil, 1 part of Xinhui soil; lead antimony alloy in step (2) The glue is: by mass percentage Sb 5.4%, Sn 6.0%, and the rest is Pb. In step (3), spray a silane coupling agent on the surface of the semi-finished product, and then heat it in an oven at a temperature of 60°C; Under the action of mold force, keep it for 30min.
[0038]The outer insulating shed sheath is composed of a large umbrella, a middle umbrella and a small umbrella, according to a middle umbrella with two small umbrellas, a large umbrella with two small umbrellas, several groups of a middle umbrella w...
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