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Method and device for automatic cleaning and flux application of solar battery strips

A technology for automatic cleaning of solar cells, applied to the surface coating liquid device, auxiliary device, cleaning method and utensils, etc., can solve the problems of easy-to-produce cracks and hidden cracks, easy to be polluted, easy to corrode mechanical devices, etc. , to achieve the effects of reducing the influence of cells, reducing the welding defect rate, and simplifying the welding machine device

Inactive Publication Date: 2018-07-03
XIAMEN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing welding machine winds the welding ribbon into a circle, and lays the welding ribbon between the grid lines through the robot for welding, but the welding ribbon itself will bring some dirt, such as some fine particles between the welding ribbon and the battery sheet. Splinters and hidden cracks are produced; moreover, the spraying method of the existing welding machine is to spray the flux on the front and back of the cell, which will increase the probability of cell defects (such as dirt, shading, light decay) and affect It is beautiful, and the spraying method makes the mechanical structure complex and increases the cost, and the corrosiveness of the flux will cause corrosion and aging of the mechanical parts
[0007] Some other improved flux spraying methods also have certain limitations and disadvantages, such as the interconnection flux device disclosed in Chinese patent CN202607032 U, which is applied to the automatic stringer of solar cells, adopts the method of immersing the interconnection strip with flux, Although the flux spraying device is eliminated, there are some defects: the semicircular stainless steel support roller causes the deviation of the ribbon conveying track to be indefinite, the flux is not protected, it is easy to be polluted and it is easy to corrode the mechanical device, and it is not suitable for multi-bar Wire cell welding, and the drying and ventilation facilities are not very clear; therefore, this kind of device is not suitable for large-scale promotion and use
[0008] There are also defects and limitations in the current interconnection strip cleaning tools. For example, the TI stringer interconnection strip cleaning tool disclosed in Chinese patent CN204602671U adopts a new sponge cleaning ribbon device at the bottom of the stringer. This method is attached to the stringer and Without an independent device, the sticky substance on the ribbon cannot be removed, so this device cannot be widely promoted and used

Method used

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  • Method and device for automatic cleaning and flux application of solar battery strips
  • Method and device for automatic cleaning and flux application of solar battery strips

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] 1. Lay the welding strips according to the path, specifically, multiple welding strips (depending on the number of grid lines of the battery sheet, including 3 grids, 4 grids, 5 grids, etc.) in order to pass around the right side of the middle of the box in a strip shape Soldering ribbon inlet, cleaning cotton in the box cover, right short rod fixed pulley V-shaped groove, flux container box cover right square hole, long rod fixed pulley V-shaped groove, flux container box cover left square hole, The left short rod fixes the V-shaped groove of the pulley, the drying chamber, and the strip-shaped welding ribbon outlet on the left side of the middle part of the box body.

[0034] 2. Tighten the locking mechanism of the cleaning device so that the welding ribbon has sufficient friction when passing through the cleaning cotton; inject alcohol to ensure that the cleaning cotton is wet to clean the adhesion of the welding ribbon.

[0035] 3. Adjust the length of the long pole...

Embodiment 2

[0041] The process is the same as in Example 1, except that no alcohol cleaning agent is added to the ribbon cleaning device, the heating power of the drying device is controlled at a temperature of 50° C., and the flow velocity is at 4 levels (equivalent to 3 m / s). Start the stringer and count the defect rates of cell welding. The total defect rate of cell welding is 0.4%, the rate of virtual welding and open welding is 0.18%, and the rate of splinters and hidden cracks is 0.20%.

Embodiment 3

[0043] The process is the same as in Example 2, except that the support of the ribbon cleaning device is not fastened (the device has no cleaning effect), the heating power of the drying device is controlled at a temperature of 40°C, and the flow velocity is set at 5 levels (equivalent to 1m / s). Start the stringer device, and count the defect rates of cell welding. The total defect rate of cell welding is 0.55%, the rate of virtual welding and open welding is 0.20%, and the rate of splinters and hidden cracks is 0.34%.

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Abstract

The invention discloses a solar cell piece welding strip automatic cleaning and flux smearing method and device and relates to solar cell pieces. The device is provided with a box, a welding strip cleaner, a flux smearing unit and a welding strip drying unit. The welding strip cleaner is provided with a box cover, cleaning cotton and a box cover support. The flux smearing unit is provided with a left short rod fixing pulley, a right short rod fixing pulley, a long rod fixing pulley, a flux containing box, pulley fasteners, a flux containing box cover and a box cover pull hand. The welding strip drying unit is provided with a drying heat blowing fan, a welding strip outlet and a ventilating outlet. According to the method, the welding strip is laid according to a path and sequentially penetrates through the welding strip cleaner, the flux smearing unit and the welding strip drying unit; a locking mechanism is fastened, ethyl alcohol is injected; the length of the long rod fixing pulley is adjusted to the longest; the flux containing box cover is closed; the heating temperature and flow air speed of the welding strip drying unit are adjusted; and a series welding machine unit is started, and all defect rates of cell piece welding are counted.

Description

technical field [0001] The invention relates to solar cells, in particular to a method and a device for automatic cleaning of solar cell ribbons and application of flux, which are suitable for multi-grid solar cell automatic stringers. Background technique [0002] The world is facing energy depletion and the heavy use of traditional energy has caused serious pollution to the environment, which is the main constraint factor for national economic and social development. In order to benefit future generations and the sustainable development of mankind, governments of all countries are busy adjusting the energy structure and vigorously developing renewable energy. energy. Therefore, clean energy such as solar energy and wind energy has attracted worldwide attention. [0003] The application of solar photovoltaic technology and solar cells has made the world see the dawn. Among them, crystalline silicon components are the process link in the development of solar cells, and the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05C9/14B05C13/02B05C11/10B05C11/11B08B1/00B08B1/02B23K3/08
CPCB05C9/14B05C11/101B05C11/11B05C13/02B08B1/006B08B1/02B23K3/082
Inventor 罗学涛熊华平唐天宇甘传海赖惠先黄柳青
Owner XIAMEN UNIV
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