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Annealing crystallization process for zero-sequence transformer

A zero-sequence transformer and crystallization technology, which is applied in the manufacture of inductors/transformers/magnets, manufacturing tools, furnace types, etc., can solve problems such as high manufacturing costs, expensive prices, and complex processing, and achieve good market effects and consistency Good, low cost effect

Inactive Publication Date: 2016-11-23
贵州鑫湄纳米科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, permalloy is expensive and complex to process; while manganese zinc ferrite is cheap in raw materials, but its manufacturing cost is relatively high
Therefore, although the use of two magnetic cores of different materials in the coil can achieve the use effect, it is expensive and does not meet the needs of market development.

Method used

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  • Annealing crystallization process for zero-sequence transformer
  • Annealing crystallization process for zero-sequence transformer
  • Annealing crystallization process for zero-sequence transformer

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Embodiment Construction

[0009] Iron-based nanocrystalline alloys are composed of iron, silicon, boron, and a small amount of copper, molybdenum, and niobium, among which copper and niobium are essential elements for obtaining nanocrystalline structures. They are first made into amorphous strips and then properly annealed to form a mixed structure of microcrystalline and amorphous. Although this material is cheap, it has excellent magnetic properties and is almost comparable to the best cobalt-based amorphous alloy in amorphous alloys, but it does not contain expensive cobalt. The ideal material is also the replacement product of permalloy and ferrite. The present invention utilizes the advantages of the above-mentioned iron-based nanocrystals and obtains a special transformer magnetic core suitable for European leakage plugs through special processing techniques. Take the soft magnetic material MATS-2010S as an example.

[0010] A zero-sequence transformer core annealing and crystallization process...

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Abstract

The invention relates to an annealing crystallization process for zero-sequence transformer, comprising the specific steps of performing annealing crystallization with a horizontal magnetic furnace, and changing automatic structure of material by using magnetic field direction so as to resist direct current; sleeving a steel bar or steel pipe in the horizontal magnetic furnace with iron-based nano crystal magnetic core of required specification, placing laterally along a magnetic field, rotationally operating a magnetic domain laterally under the action of lateral current in the crystallization process, performing crystallization and magnetizing for 3-5 hours to substantially change the atomic structure in the iron-based nano crystal magnetic core so that very low loss of the soft magnetic material per unit area is achieved. The iron-based nano crystal is used as a material, and originally one permalloy magnetic ore and one manganese-zinc ferrite magnetic core can be replaced with one iron-based nano crystal magnetic core through the special process treatment. The iron-based nano crystal magnetic core has low cost and good magnetic permeability and has good uniformity.

Description

technical field [0001] The invention belongs to the field of electromechanical processing, and in particular relates to an annealing and crystallization process of a magnetic core of a zero-sequence transformer. Background technique [0002] Transformers are widely used in many fields, such as water heaters, refrigerators, leakage plugs, washing machines, cars and so on. In Europe, due to the DC superposition in the AC voltage of the transmission line, the general material is saturated due to the DC characteristics, which leads to the distortion and failure of the magnetic core itself in the leakage plug. Therefore, domestic and foreign magnetic core coil manufacturers all use the method of two magnetic cores to achieve the purpose of eliminating distortion and failure. The two magnetic core materials are punched permalloy and manganese zinc ferrite respectively. However, permalloy is expensive and complex to process; while manganese-zinc ferrite is cheap in raw materials,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02C21D1/26C21D9/00
CPCH01F41/0246C21D1/26C21D9/0068C21D2201/00C21D2241/00
Inventor 唐书辉
Owner 贵州鑫湄纳米科技有限公司
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