Method for applying paper-making process reconstituted tobacco filler

A technology of reconstituted tobacco leaves and application methods, which is applied in the field of tobacco production, can solve problems such as changes in the viscosity of coating liquids and fluctuations in product coating rates, and achieve the effects of small changes in viscosity, reduced production costs, and improved utilization of fillers

Active Publication Date: 2016-12-21
HENAN CIGARETTE IND TOBACCO SLICE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] None of the technologies disclosed above involve the control of the physical quality of the coating liquid, especially the viscosity of key indicators during the coating process, after fillers are added to the coating liquid. During the coating process, due to the accumulation of fillers in the coating liquid, there may be coating problems. Rapid changes in the viscosity of the cloth solution, resulting in fluctuations in the spread rate of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Mix talcum powder, gelatin, and vinyl acetate at a ratio of 100:1:0.2, then add it to the coating solution at a ratio of 5.15%, and spread it evenly, then use a coating machine to coat it, and test the coating during the coating process. liquid viscosity.

[0029] Table 1 Viscosity of samples

[0030] sample

[0031] From the data in Table 1, it can be seen intuitively that there is a large difference in the viscosity of the coating solution between the test sample and the directly added sample. The treated filler is added to the coating solution, and the viscosity of the coating solution is much lower than that of the directly added sample.

Embodiment 2

[0033] Mix calcium carbonate, guar gum, gelatin, and vinyl acetate uniformly at a ratio of 100:0.2:0.2:0.05, then add it to the coating solution at a ratio of 7.45%, and conduct an on-line test on the production line to test the coating solution The change of viscosity with time is shown in Table 2.

[0034] Table 2 Viscosity change of coating solution during test

[0035] Coating time (min)

[0036] From the on-line test data table 2, it can be seen intuitively that the viscosity of the coating solution of the test sample changes little and is relatively stable during the production process.

Embodiment 3

[0038] Calcium carbonate, bentonite, gelatin, and vinyl acetate are mixed evenly at a ratio of 70:30:0.1:0.06, and then added to the coating solution at a ratio of 8.55%. On-line tests are carried out on the production line to detect the viscosity, The spreading rate is shown in Table 3.

[0039] Table 3 Changes in coating liquid viscosity and coating rate during the test

[0040] Coating time (min)

[0041] From the on-line test data table 3, it can be seen intuitively that the coating liquid viscosity and coating rate of the test sample during the production process have little change and are relatively stable.

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Abstract

A method for applying paper-making process reconstituted tobacco filler comprises the following steps that 1, a reconstituted tobacco coating solution is prepared; 2, calcium carbonate, alumina, talcum powder, bentonite, an assistant guar gum, chitosan, gelatin and vinyl acetate are mixed to be uniform according to a certain proportion; 3, a mixture obtained after the filler and the assistant are mixed is added into the coating solution and dispersed to be uniform; 4, a reconstituted tobacco product substrate is coated with the coating solution, and the finished reconstituted tobacco is obtained through drying and slitting. Starting from paper-making process reconstituted tobacco production, a filler application technical scheme is systematically provided, the prepared reconstituted tobacco product is close to natural tobacco, the viscosity change of the coating solution in the reconstituted tobacco production process is small, the stability of the coating rate is guaranteed, the running stability and the filler utilization rate of a reconstituted tobacco production line are improved, and the production cost is reduced. The method cannot bring negative influences to the sensory quality of the product.

Description

technical field [0001] The invention belongs to the technical field of tobacco production, and in particular relates to a method for applying a filler of reconstituted tobacco leaves by a papermaking method. Background technique [0002] Paper-making reconstituted tobacco leaves are the raw materials such as tobacco stems and tobacco dust produced in the process of tobacco leaf processing, and undergo processes such as leaching, concentration, beating, papermaking, and coating to prepare products whose quality is close to that of natural tobacco leaves. The application of paper-making reconstituted tobacco leaf technology can reduce the waste of tobacco stems and shredded tobacco leaves during cigarette processing. To a certain extent, the components of cigarettes can be adjusted and improved according to people's wishes or requirements, thereby contributing to the improvement of cigarette quality. [0003] In the existing reconstituted tobacco leaf production technology, f...

Claims

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Application Information

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IPC IPC(8): A24B3/14
CPCA24B3/14
Inventor 王文领王小飞王相凡许红涛于国强樊新顺
Owner HENAN CIGARETTE IND TOBACCO SLICE
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