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Method for preparing low-phosphorous medium-carbon ferromanganese by decarbonizing and dephosphorizing high-carbon ferromanganese through molten salt

A low-phosphorus medium-carbon ferromanganese and high-carbon ferromanganese technology, which is applied in the field of ferroalloy refining, can solve the problems of reducing manganese recovery rate, manganese volatilization, segregation of product carbon content, etc. rate increase effect

Active Publication Date: 2017-02-01
百色市必晟矿业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese patent CN 201210289348.8 uses a kind of air to blow into molten high-carbon ferromanganese three times to produce medium and low carbon ferromanganese. Due to the high nitrogen content in the air, the heat release of carbon-oxygen reaction is insufficient, and the nitrogen content in medium and low carbon ferromanganese is too high. This makes the promotion of this technology insufficient
[0004] Chinese patent CN201010294120.9 uses microwave heating to decarburize high-carbon ferromanganese with calcium carbonate. Due to slow solid phase diffusion, long decarburization time, and serious segregation of carbon content in the product, this technology has not yet been popularized and applied.
[0005] In addition, my country's manganese ore contains relatively high phosphorus. During the smelting process, almost all phosphorus enters the high-carbon ferromanganese alloy. Require
Since liquid manganese metal is easy to oxidize and volatilize, oxidative dephosphorization of high-temperature liquid manganese ferroalloys will lead to volatilization and oxidation of manganese, reducing the recovery rate of manganese
So far, the dephosphorization problem of non-national standard high-phosphorus and high-carbon ferromanganese produced by high-phosphorus manganese ore has not been completely solved

Method used

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Effect test

Embodiment 1

[0026] Use massive FeMn68C7.0 high-carbon ferromanganese to crush, and its particle size is below 5mm. When the temperature of the resistance furnace reaches 1100K, take 10 kg of broken high-carbon ferromanganese and put it into the 2 CO 3 In the alumina crucible with mixed molten salt, the molar ratio of the two molten salts is 1:1, and the amount of molten salt used is enough to ensure that the molten salt completely covers the high-carbon ferromanganese. Insulated in an air atmosphere for 2 hours. During the heat preservation process, air is always blown into the surface of the molten salt, and the air flow rate is controlled so as not to splash the molten salt on the surface. Take out the alumina crucible, cool it to normal temperature, recycle the molten salt in the upper layer of the crucible and continue to use it, and directly remelt the lower layer of low-phosphorus and medium-carbon ferromanganese to obtain the final product. The weight of the product is 8.9 kg, a...

Embodiment 2

[0030] Use massive FeMn74C7.5 high-carbon ferromanganese to crush, and its particle size is below 5mm. When the temperature of the resistance furnace reaches 1200K, take 8 kg of broken high-carbon ferromanganese and put it into the 2 -CaCO 3 In the alumina crucible with mixed molten salt, the molar ratio of the two molten salts is 1:1, and the amount of molten salt used is enough to ensure that the molten salt completely covers the high-carbon ferromanganese. Insulated in an air atmosphere for 3 hours. During the heat preservation process, humidified air is always blown onto the surface of the molten salt, the water vapor content of which is 15%, and the air flow rate is controlled so as not to splash the molten salt on the surface. Take out the alumina crucible, cool it to normal temperature, recycle the molten salt in the upper layer of the crucible and continue to use it, and remelt the lower layer of low-phosphorus and medium-carbon ferromanganese directly in an electric...

Embodiment 3

[0032] The non-national standard high-phosphorus high-carbon ferromanganese (containing 76.3% manganese, 6.52% carbon, and 0.524% phosphorus) produced by high-phosphorus manganese ore is used for crushing, and its particle size is below 5mm. When the temperature of the resistance furnace reaches 1100K, take 11 kg of broken non-national standard high-carbon ferromanganese and put it into the 2 CO 3 -BaCl 2 -BaCO 3 In the alumina crucible with mixed molten salts, the molar ratio of the four molten salts is 4:4:1:1, and the amount of molten salt used is sufficient to ensure that the molten salt completely covers the high-carbon ferromanganese. Insulated in an air atmosphere for 2 hours. During the heat preservation process, air is always blown into the surface of the molten salt, and the air flow rate is controlled so as not to splash the molten salt on the surface. Take out the alumina crucible, cool it to normal temperature, recycle the molten salt in the upper layer of the...

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Abstract

The invention discloses a method for preparing low-phosphorous medium-carbon ferromanganese by decarbonizing and dephosphorizing high-carbon ferromanganese through molten salt and belongs to the technical field of ferroalloy refining. According to the method, the high-carbon ferromanganese is used as a raw material and added into a high-temperature resistance furnace to be dephosphorized and decarbonized after being crushed, and then the low-phosphorous medium-carbon ferromanganese is obtained. The molten salt in a crucible of the resistance furnace is mixed molten salt of chlorate and carbonate of alkali metal and alkaline-earth metal. After decarbonizing and dephosphorizing, the crucible is taken out and cooled to the normal temperature, the molten salt is separated from the low-phosphorous medium-carbon ferromanganese under the action of gravity, the motel salt on the upper layer in the crucible is recycled and continues to be used, and the low-phosphorous medium-carbon ferromanganese on the lower layer in the crucible is directly remelted through the resistance furnace so as to obtain the final product. The molten salt is used for decarbonizing the solid-state high-carbon ferromanganese, the temperature is low, the efficiency is high, and dephosphorizing and decarbonizing of the non-national-standard high-carbon ferromanganese obtained by smelting high-phosphorous manganese ore can be achieved.

Description

technical field [0001] The invention belongs to the technical field of ferroalloy refining, and in particular relates to a method for producing low-phosphorus medium-carbon ferromanganese by using molten salt to dephosphorize and decarburize high-carbon ferromanganese. Background technique [0002] There are three methods for producing medium and low carbon ferromanganese: electrothermal silicon reduction method, shaking bag method and oxygen blowing decarburization method. Due to the low recovery rate of manganese in the process of oxygen blowing decarburization, at present, electrothermal silicon reduction method and shaking bag method are often used. Both the electrothermal silicon reduction method and the shaking bag method use silicon-manganese alloy desiliconization to obtain medium and low carbon ferromanganese, resulting in high production costs of medium and low carbon ferromanganese. How to use cheap high-carbon ferromanganese as raw material to prepare medium and...

Claims

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Application Information

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IPC IPC(8): C22B4/06C22C1/02C22C22/00C22C35/00
CPCC22B4/06C22C1/02C22C22/00C22C35/00Y02P10/20
Inventor 肖赛君刘威
Owner 百色市必晟矿业有限公司