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Ultrahigh molecular weight polyvinyl film-based novel nonwoven fabric and preparation technology thereof

An ultra-high molecular weight, polyethylene film technology, applied in the field of non-woven fabrics, can solve the problems affecting the excellent characteristics of non-woven fabrics, low fiber strength utilization, poor overall stability, etc., to achieve enhanced overall mechanical properties, good water permeability, and texture. Good results

Inactive Publication Date: 2017-06-06
QINGDAO UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, non-woven materials are the main research objects. Many domestic patents have proposed different methods of strengthening non-woven fabrics, but they are relatively cumbersome and have certain disadvantages. For example, Jinjiang Gangyi Fiber Products Co., Ltd. on June 1, 2012 The Chinese patent "A Composite Needle-Punched Non-woven Fabric" was applied for, and the patent number is 201220256454.1. The warp-knitted fabric is laid between two layers of non-woven fiber webs, and then a composite non-woven fabric is made by needle-punching. The method is to improve the overall mechanical properties of non-woven fabrics by combining organic woven or knitted fabrics with non-woven fiber webs. It has excellent characteristics of water permeability and air permeability, and the strength utilization rate of fibers is low
Wang Changyi applied for the Chinese patent "A Manufacturing Method for Nonwoven Mesh Reinforced Composite Nonwoven Fabric" on October 30, 2008. The patent number is 200810154952.3. This problem is solved by making full use of the strength of the reinforcing fiber, and the efficiency is high, but this method can only strengthen the two directions of warp and weft, and it is not suitable for non-woven fabrics with strength requirements in other directions, and the interlayer Formed by bonding, the overall stability is poor

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] A kind of preparation technology of novel non-woven fabric based on ultra-high molecular weight polyethylene film, comprises the following steps:

[0044] (1), material preparation: according to the production demand, prepare the ultra-high molecular weight polyethylene film according to the quantity;

[0045] (2), stacking: stack the ultra-high molecular weight polyethylene film as required;

[0046] (3) Acupuncture: use a needle with a triangular cross-section and barbed edges to perform acupuncture on the ultra-high molecular weight polyethylene film stacked in step (1), the acupuncture of the ultra-high molecular weight polyethylene film The density is 50 needles / square centimeter to form ultra-high molecular weight polyethylene fiber filaments. The fineness range of ultra-high molecular weight polyethylene fiber filaments is 0.5dtex, and the strength range is 25cN / dtex. Continue acupuncture, and the ultra-high molecular weight polyethylene fiber filaments The need...

Embodiment 2

[0051] A kind of preparation technology of novel non-woven fabric based on ultra-high molecular weight polyethylene film, comprises the following steps:

[0052] (1), material preparation: according to the production demand, prepare the ultra-high molecular weight polyethylene film according to the quantity;

[0053] (2), stacking: stack the ultra-high molecular weight polyethylene film as required;

[0054] (3) Acupuncture: use a needle with a triangular cross-section and barbed edges to perform acupuncture on the ultra-high molecular weight polyethylene film stacked in step (1), the acupuncture of the ultra-high molecular weight polyethylene film The density is 350 needles / square centimeter to form ultra-high molecular weight polyethylene fiber filaments. The fineness range of ultra-high molecular weight polyethylene fiber filaments is 12dtex, and the strength range is 35cN / dtex. Continue acupuncture, and the ultra-high molecular weight polyethylene fiber filaments The need...

Embodiment 3

[0059] A kind of preparation technology of novel non-woven fabric based on ultra-high molecular weight polyethylene film, comprises the following steps:

[0060] (1), material preparation: according to the production demand, prepare the ultra-high molecular weight polyethylene film according to the quantity;

[0061] (2), stacking: stack the ultra-high molecular weight polyethylene film as required;

[0062] (3) Acupuncture: use a needle with a triangular cross-section and barbed edges to perform acupuncture on the ultra-high molecular weight polyethylene film stacked in step (1), the acupuncture of the ultra-high molecular weight polyethylene film The density is 600 needles / square centimeter to form ultra-high molecular weight polyethylene fiber filaments. The fineness range of ultra-high molecular weight polyethylene fiber filaments is 20dtex, and the strength range is 45cN / dtex. Continue acupuncture, and the ultra-high molecular weight polyethylene fiber filaments The need...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses an ultrahigh molecular weight polyvinyl film-based novel nonwoven fabric and a preparation technology thereof. The novel nonwoven fabric comprises an ultrahigh molecular weight polyvinyl film layer which is bidirectionally stretched after being punctured, wherein the ultrahigh molecular weight polyvinyl film layer is split by utilizing a manner of repeated puncturing and bidirectional stretching, and fiber silks are compounded in a twisting manner and compressed to form the ultrahigh molecular weight polyvinyl film-based novel nonwoven fabric. The preparation technology comprises the following steps: (1) preparing materials; (2) paving; (3) puncturing; (4) stretching; (5) repeatedly puncturing and stretching; and (6) coiling. The ultrahigh molecular weight polyvinyl film-based novel nonwoven fabric prepared by using the preparation technology is manufactured by once forming, so that the integral mechanical performance of the novel nonwoven fabric is reinforced, the novel nonwoven fabric not only has higher tearing strength, tensile failure strength and bursting strength, but also has good permeation and ventilation performances, thus being wide in application fields.

Description

technical field [0001] The invention relates to the technical field of non-woven fabrics, in particular to a novel non-woven fabric based on ultra-high molecular weight polyethylene film and a preparation process thereof. Background technique [0002] Materials that can be used to prepare uniaxially stretched films are ultra-high molecular weight polyethylene, PTFE, polypropylene, PPS (polyphenylene sulfide), and P84 (polyimide). Ethylene fiber is currently the fiber with the highest specific strength and specific modulus in the world. It is a fiber spun from polyethylene with a molecular weight of 1 million to 5 million. Ultra-high molecular weight polyethylene fiber has low elongation at break, large work of break, and strong energy absorption capacity, so it has outstanding impact resistance and cut resistance. At the same time, it has anti-ultraviolet radiation, chemical corrosion resistance, and abrasion resistance. Etc. [0003] Non-woven fabric is also defined as no...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): B32B27/12B32B27/32B32B27/02B32B5/06
CPCB32B5/02B32B5/06B32B5/26B32B2262/0253
Inventor 陈韶娟何笑
Owner QINGDAO UNIV
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