3D printing preparation method for gel injection mold of ceramic gradient materials

A gradient material and 3D printing technology, applied in ceramic forming machines, manufacturing tools, additive processing, etc., can solve the problems of poor uniformity, finished material quality, slow rubber molding speed, and low production efficiency, so as to save raw materials and avoid Waste, the effect of improving work efficiency

Inactive Publication Date: 2017-07-21
南京先临三维科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with the traditional wet forming process, it has the advantages of easy forming of large-sized parts with complex shapes, uniform green body components, high strength, and fewer defects. The uniformity of the ceramic slurry will affect the quality of the finished material when the uniformity is poor, so the uniformity of the preparation of the ceramic slurry needs to be improved. At the same time, the molding speed of the rubber material is slow and the production efficiency is low.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] a. Establishment of 3D model

[0028] First use computer modeling software to model, and then "partition" the built 3D model into sections with a thickness of 50 μm, that is, slices, so as to guide the printer to print layer by layer;

[0029] b. Raw material ratio of ceramic gradient material

[0030] According to the composition design requirements of the ceramic gradient material, calculate the component distribution ratio of different positions of the ceramic gradient structure, and input it into the computer as a variable to control the powder feeding ratio of different positions during printing;

[0031] c. Setting of printing parameters

[0032] Set the printing speed to 0.2m / s, the printing resolution to 60μm, and the powder feeding amount to 0.1mm 3 / s;

[0033] d. Preparation of raw materials

[0034] Put the ceramic powder components with a particle size of 0.05 μm into the feeding cylinder in the feeder after pretreatment; dissolve the organic monomer an...

Embodiment 2

[0043] a. Establishment of 3D model

[0044] First use computer modeling software to model, and then "partition" the built 3D model into sections with a thickness of 70 μm, that is, slices, so as to guide the printer to print layer by layer;

[0045] b. Raw material ratio of ceramic gradient material

[0046] According to the composition design requirements of the ceramic gradient material, calculate the component distribution ratio of different positions of the ceramic gradient structure, and input it into the computer as a variable to control the powder feeding ratio of different positions during printing;

[0047] c. Setting of printing parameters

[0048] Set the printing speed to 0.3m / s, the printing resolution to 70μm, and the powder feeding amount to 1mm 3 / s;

[0049] d. Preparation of raw materials

[0050] The ceramic powder components with a particle size of 0.5 μm are pretreated and put into the feeding cylinder in the feeder; the organic monomer and the crossl...

Embodiment 3

[0059] a. Establishment of 3D model

[0060] First use computer modeling software to model, and then "partition" the built 3D model into sections with a thickness of 80μm, that is, slices, so as to guide the printer to print layer by layer;

[0061] b. Raw material ratio of ceramic gradient material

[0062] According to the composition design requirements of the ceramic gradient material, calculate the component distribution ratio of different positions of the ceramic gradient structure, and input it into the computer as a variable to control the powder feeding ratio of different positions during printing;

[0063] c. Setting of printing parameters

[0064] Set the printing speed to 0.4m / s, the printing resolution to 80μm, and the powder feeding amount to 2.5mm 3 / s;

[0065] d. Preparation of raw materials

[0066] Put the ceramic powder components with a particle size of 2 μm into the feeding cylinder in the feeder after pretreatment; dissolve the organic monomer and cros...

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PUM

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Abstract

The invention discloses a preparation method for gel injection molding 3D printing of ceramic gradient materials. The specific method includes the following steps: the establishment of a three-dimensional model is firstly modeled by computer modeling software, and then the built three-dimensional model is "partitioned" into thicknesses It is a section of 50-120 μm, that is, a slice, so as to guide the printer to print layer by layer; the raw material ratio of the ceramic gradient material is calculated according to the composition design requirements of the ceramic gradient material, and the component distribution ratio of different positions of the ceramic gradient structure is calculated as a variable Input the computer to control the powder feeding ratio at different positions during printing; set the printing parameters, set the printing speed to 0.2~0.5m / s, print resolution 60~100μm, and the powder feeding amount to 0.1~5mm 3 / s. The present invention adopts 3D printing technology as an additive preparation method, which saves raw materials and avoids waste compared with traditional techniques.

Description

technical field [0001] The invention relates to the technical field of ceramic gradient material molding, in particular to a method for preparing a ceramic gradient material by gel injection molding 3D printing. Background technique [0002] Ceramic functionally graded materials combine the characteristics of high temperature resistance and corrosion resistance of ceramic materials with the characteristics of continuous change of components and controllable performance of functionally graded materials, and have important application value in the fields of national defense, military, biomedicine, and mechanical processing. Especially with the rise of hypersonic aircraft, there is an urgent need for high-temperature resistant and high-strength multi-functional ceramic materials, and different parts of certain parts are required to have different properties. However, it is difficult for general homogeneous materials to meet this requirement. Therefore, functionally graded mater...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B1/00B33Y10/00
CPCB28B1/001B33Y10/00
Inventor 吴操朱平平鲍文辕
Owner 南京先临三维科技有限公司
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