A kind of impact-resistant and scratch-resistant thermally conductive nylon composite material and preparation method thereof
A nylon composite material and composite material technology are applied in the field of impact-resistant and scratch-resistant thermally conductive nylon composite materials and their preparation, and can solve problems such as unsatisfactory compatibility, poor toughness of thermally conductive composite materials, and large surface hardness and filling amount of inorganic thermally conductive fillers. question
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[0051] The preparation method (i.e. "two-step melt blending method") of the composite material involved in the first aspect of the present invention related to the second aspect of the present invention includes:
[0052] Step A, uniformly mixing the thermally conductive component, coupling agent and optional anti-scratch agent to prepare a pretreatment;
[0053] Step B, uniformly mixing the pretreated material with the nylon resin to obtain a mixture I;
[0054] Step C, using a melt blending method, melt-extruding and granulating the mixture I through a twin-screw extruder to obtain a masterbatch;
[0055] Step D, uniformly mixing the masterbatch with a flame retardant and an antioxidant to obtain a mixture II;
[0056] In step E, the mixture II is melt-extruded and granulated by a twin-screw extruder by a melt-blending method to obtain an impact-resistant, scratch-resistant, and heat-conducting nylon composite material.
[0057] In the preparation method of the above-menti...
Embodiment 1
[0087] Example 1: Preparation of thermally conductive nylon composite material by two-step melt blending method
[0088] (1) Add 1200g of spherical alumina and 9g of KH550 into a heatable homogenizer, adjust the temperature of the homogenizer to 60°C, and mix at a high speed for 3 minutes to obtain a pretreated product;
[0089] (2) Add 1500g copolymerized nylon (relative viscosity is 2.8, number average molecular weight is 15000, molecular weight distribution index is 1.8, and the molar ratio of nylon 6 structural unit and nylon 66 structural unit in the copolymerized nylon is 4:1) in the pretreatment product The resin was uniformly mixed at high speed for 3 minutes to obtain mixture I;
[0090] (3) The mixture I is melt-extruded and granulated through a twin-screw extruder to obtain a heat-conducting, scratch-resistant masterbatch; the process conditions of the twin-screw extruder are: temperature in the first zone: 220°C; temperature in the second zone: 240°C; the temperat...
Embodiment 2
[0094] Example 2: Preparation of thermally conductive nylon composite material by two-step melt blending method
[0095] (1) Add 300g of boron nitride, 900g of spherical alumina and 9g of KH550 into a heatable homogenizer, adjust the temperature of the homogenizer to 60°C, and mix at a high speed for 3 minutes to obtain a pretreated product;
[0096] (2) Add 1500g copolymerized nylon (relative viscosity is 3.2, number average molecular weight is 18000, molecular weight distribution index is 2.2, and the molar ratio of nylon 6 structural unit and nylon 66 structural unit in the copolymerized nylon is 4:1) in the pretreatment product The resin was uniformly mixed at high speed for 3 minutes to obtain mixture I;
[0097] (3) The mixture I is melt-extruded and granulated through a twin-screw extruder to obtain a heat-conducting, scratch-resistant masterbatch; the process conditions of the twin-screw extruder are: temperature in the first zone: 220°C; temperature in the second zone...
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