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Train wheel set laser cleaning machine and train wheel set cleaning method

A technology for laser cleaning and train wheels, which is applied to cleaning methods and utensils, cleaning methods using tools, chemical instruments and methods, etc. The effect of labor cost, high degree of automation and high cleaning efficiency

Inactive Publication Date: 2017-08-11
HUBEI HANTAI INTELLIGENT EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the long-term operation of the wheel set, except for the treads and rims that are in contact with the rails, the rest of the parts exposed to the air will be corroded to varying degrees. the accuracy of
[0004] At present, the derusting methods for wheel sets are mainly mechanical derusting method, liquid and solid strong impact cleaning and chemical corrosion cleaning. On the wheel, the wheel is driven by the wheel to roll axially in situ. At the same time, the cantilever wire brush protruded from the descaling machine is pressed against the wheel shaft to rotate at high speed and move laterally. Friction will brush off the rust attached to the axle to achieve the purpose of rust removal. This method is contact cleaning, which has mechanical force on the cleaning surface and damages the axle surface; or the cleaning medium is attached to the axle surface, which is prone to secondary secondary pollution
Patent No. 201210165880.9 discloses a method of derusting and cleaning the wheels of railway locomotives. The derusting and cleaning of the wheels can be realized by using the sand-containing water sprayed by the high-pressure water sandblasting gun. The derusting effect is good, but this method A large amount of sand will be generated, which is difficult to clean; and the high-pressure water sandblasting gun will damage the train wheels during the cleaning process
Chemical corrosion cleaning uses chemicals and cleaning fluids to clean, which produces a large amount of cleaning waste and causes environmental pollution.

Method used

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  • Train wheel set laser cleaning machine and train wheel set cleaning method
  • Train wheel set laser cleaning machine and train wheel set cleaning method
  • Train wheel set laser cleaning machine and train wheel set cleaning method

Examples

Experimental program
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Effect test

Embodiment 1

[0027] Embodiment 1: The structure of the train wheel set laser cleaning machine

[0028] A train wheel laser cleaning machine, including a cleaning room, a train wheel laser cleaning device is set in the cleaning room, and a left lifting door and a right lifting door are arranged on the cleaning room to protect safety and seal smoke and dust. The device includes a truss 2, a wheel set limit driving unit, a waste discharge unit and a wheel set cleaning unit slidingly connected with the truss. In this embodiment, the cleaning room is also provided with an observation window and an inspection door. If the equipment in the cleaning room is found to be faulty, the inspection door can be opened for inspection.

[0029] like figure 1 As shown, the truss 2 of the train wheel set laser cleaning machine is composed of two upright columns 3 placed on both sides of the wheel set track 1 and a beam 4 between the two columns, the beam 4 is perpendicular to the wheel set track 1; the truss...

Embodiment 2

[0033] Embodiment 2: a kind of method for laser cleaning of train wheels of the present invention

[0034] The method for cleaning the train wheels by using the train wheel laser cleaning machine in the embodiment may further comprise the steps:

[0035] (1) After placing the train wheels on the track, open the right lifting door of the cleaning room, extend the left drive cylinder, retract the right drive cylinder, push the left side of the push rod to lift, and push the wheels to the tugboat with external force , after confirming that there is no abnormality, close the lifting door;

[0036] (2) Under the control of the automatic mode of the laser cleaning machine for train wheels, press the "auto start" button, the wheels rotate, each cleaner slides to the corresponding position, the cleaning module slides down, and the laser, cleaning wheel, and mist suction port automatically start working according to the program; In manual mode, first turn on the electrical control swi...

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PUM

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Abstract

The invention provides a train wheel set laser cleaning machine. A train wheel set laser cleaning device is arranged in a cleaning room; the cleaning room is provided with a left lifting door and a right lifting door for achieving the effects of safety protection and smoke closing; and the cleaning device comprises a truss, a wheel set limiting driving unit, a waste discharge unit and a wheel set cleaning unit slidingly connected with the truss. The train wheel set laser cleaning machine adopts laser cleaning as a main cleaning mode to achieve high cleaning efficiency; through no grinding and no contact in the laser cleaning, the surfaces of wheel sets cannot be damaged, and the secondary pollution cannot be generated; the laser cleaning is matched with a manipulator to achieve high automation degree and to reduce the labor cost; any chemical reagent and cleaning liquid have no need to use; wastes generated by cleaning are powder; and the powder is small in size and capable of recovering, so that the environmental pollution problem cannot be generated.

Description

technical field [0001] The invention relates to the technical field of train wheel set cleaning equipment, in particular to a train wheel set laser cleaning machine and a train wheel set cleaning method. Background technique [0002] With the rapid development of railway train technology, the speed of trains has been increased in recent years, so the performance requirements of each part of the train have been correspondingly increased. The vehicle wheel set is an important part of the train operation. It consists of two left and right wheels firmly pressed on the same axle. The role of the wheel set is to ensure the running and turning of the train on the rails, bear all the static and dynamic loads from the train, transfer it to the rails, and transfer the load caused by uneven lines to one of the parts of the train. It is one of the most critical control points to determine the safety of train running. Therefore, in the maintenance process of the train, the requirements...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B08B1/04B08B1/02B08B7/00B08B13/00B08B15/02B08B1/20
CPCB08B7/0042B08B13/00B08B15/02B08B1/20B08B1/32
Inventor 董清周宗卓余其铭汪绪佳
Owner HUBEI HANTAI INTELLIGENT EQUIP
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