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Method for producing high-magnetic-conductive amorphous nanocrystalline alloy strips at low cost

A technology of amorphous nanocrystals and alloy strips, which is applied to the improvement of process efficiency, furnace type, furnace, etc., can solve the problems of fluctuations and fluctuations in the magnetic properties of alloys, achieve stable alloy composition, reduce costs, and avoid impurity incorporation Effect

Inactive Publication Date: 2017-11-03
黄毅
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As mentioned above, since the spraying of amorphous strips must be carried out in the atmosphere, and the 1K107 alloy must stay in a liquid state at 1200-1400 °C for a period of time to make the composition uniform, so the oxidation of Si and B is inevitable, which leads to The fluctuation of Si and B in the alloy, and the main reason for the fluctuation of the magnetic properties of the alloy

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] A method for producing high magnetic permeability amorphous nanocrystalline alloy strips at low cost, comprising the following steps:

[0061] A. Impurity removal of molten silicon steel

[0062] In parts by weight, first 100 parts of silicon steel sheet scraps with a silicon mass fraction of 4% are broken to 8 cm 3 Next, add to the non-vacuum induction furnace in batches to heat and melt to obtain molten silicon steel, and then cover and add 0.3 parts of the molten silicon steel to the surface of the molten silicon steel to break to 5cm 3 The following ordinary glass slag (chemical composition is Na 2 O CaO 6SiO 2 ), to isolate the molten silicon steel from the air; continue to heat until the ordinary glass slag melts to obtain molten glass, which is suspended on the surface of the molten silicon steel; when metal oxides are dissolved in the molten glass, slag will be formed, and the slag will be cleaned and removed material (use the silicon steel scraper to scrape ...

Embodiment 2

[0070] A method for producing high magnetic permeability amorphous nanocrystalline alloy strips at low cost, comprising the following steps:

[0071] A. Impurity removal of molten silicon steel

[0072] In parts by weight, 100 parts of silicon steel sheet scraps with a silicon mass fraction of 3.5% were first broken to 8 cm 3 Next, add to the non-vacuum induction furnace in batches to heat and melt to obtain molten silicon steel, and then cover and add 0.24 parts of the molten silicon steel to the surface of the molten silicon steel to break to 5cm 3 The following ordinary glass slag (chemical composition is Na 2 O CaO 6SiO 2 ), to isolate the molten silicon steel from the air; continue to heat until the ordinary glass slag melts to obtain molten glass, which is suspended on the surface of the molten silicon steel; when metal oxides are dissolved in the molten glass, slag will be formed, and the slag will be cleaned and removed material (scrape off the slag with a silicon s...

Embodiment 3

[0080] A method for producing high magnetic permeability amorphous nanocrystalline alloy strips at low cost, comprising the following steps:

[0081] A. Impurity removal of molten silicon steel

[0082] In parts by weight, first 100 parts of silicon steel sheet scraps with a silicon mass fraction of 4.5% are broken to 8 cm 3 Next, add to the non-vacuum induction furnace in batches to heat and melt to obtain molten silicon steel, and then cover and add 0.36 parts of the molten silicon steel to the surface of the molten silicon steel to break to 5cm 3 The following ordinary glass slag (chemical composition is Na 2 O CaO 6SiO 2 ), to isolate the molten silicon steel from the air; continue to heat until the ordinary glass slag melts to obtain molten glass, which is suspended on the surface of the molten silicon steel; when metal oxides are dissolved in the molten glass, slag will be formed, and the slag will be cleaned and removed material (use the silicon steel scraper to scra...

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PUM

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Abstract

The invention relates to a method for producing high-magnetic-conductive amorphous nanocrystalline alloy strips at a low cost, and belongs to the field of amorphous nanocrystalline industries. The method comprises the following steps that A, silicon steel sheet leftover materials are added into a non-vacuum induction furnace to be melted in batches, ordinary glass fragments are added, when metallic oxide is dissolved in molten glass, slag materials are formed, deslagging is conducted, and glass fragments are added to remove impurities; B, copper, silicon, boron, niobium and tungsten are added, ordinary glass fragments are added after melting is conducted, deslagging is conducted, and glass fragments are added to remove impurities; C, heating is conducted continuously till the temperature reaches to 1390-1420 DEG C, furnace dumping and zone spraying are conducted, and amorphous nanocrystalline alloy strips are obtained; and D, isothermal heating is conducted step by step, then the strips are rapidly cooled down to room temperature, and the high-magnetic-conductive amorphous nanocrystalline alloy strips are obtained. According to the method for producing the high-magnetic-conductive amorphous nanocrystalline alloy strips at the low cost, the input cost is low, producing and machining are simple, energy conservation and environmental protection are achieved, and the relative magnetic permeability of the prepared high-magnetic-conductive amorphous nanocrystalline alloy strips reaches to over 44 ten thousands; and the magnetic conductive property is more stable, and even the content (Si and B) fluctuates, wide fluctuation cannot occurs.

Description

technical field [0001] The invention relates to the field of amorphous and nanocrystalline industry, in particular to a production method of an amorphous and nanocrystalline ribbon. Background technique [0002] In 1988, Yoshizawa Katsuhito of Hitachi Metals Co., Ltd. of Japan discovered that adding a certain amount of Nb and Cu to the matrix of Fe, Si, and B amorphous alloys made of amorphous strips, and crystallizing and annealing at an appropriate temperature can obtain a high A soft magnetic alloy with ultra-fine grains (nanoscale) with excellent magnetic permeability and excellent performance. Its typical composition is: Fe 73.5 Cu 1 Nb 3 Si 13.5 B 9 (at%), the alloy is called 1K107 in China. [0003] The industrial production method of 1K107 alloy is to put raw materials such as pure iron, ferroniobium, ferroboron, industrial silicon and electrolytic copper into the vacuum induction furnace according to the ratio and melt them, then cast the master alloy, and th...

Claims

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Application Information

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IPC IPC(8): B22D11/06B22D11/111C21D9/52C21D1/26
CPCB22D11/06B22D11/111C21D1/26C21D9/52Y02P10/20
Inventor 黄毅梁化锋
Owner 黄毅
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