Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A method for surface treatment of copper-zinc alloy cold stamping parts

A technology of surface treatment and cold stamping, applied in chemical instruments and methods, cleaning methods and utensils, cleaning methods using liquids, etc., can solve the problems of covering the original color of stamping parts, metal flow discontinuity, complex operation, etc., to achieve Quickly remove oil stains, reduce the difficulty of coarse grinding, and reduce the effect of high temperature

Inactive Publication Date: 2019-07-23
深圳市永丰亿五金有限公司
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Cold stamping is a pressure processing method that uses a stamping die to apply pressure to a sheet or hot material on a press at room temperature to cause plastic deformation or separation to obtain parts of the desired shape and size. The process is simple, but cold During the stamping process, the friction force is large, and the metal flow is intermittent, which is easy to cause defects such as breakage, wrinkling, and scratches on the plate, and will not scrap the stamping parts, but the surface of the stamping parts needs to be treated to remove and dilute the defects. At present, the existing surface treatment method has cumbersome steps and complicated operation, and will also cause pollution to the environment. A titanium-chromium alloy stamping part and its surface treatment process disclosed in the patent document CN106187315A need to spray glaze on the surface of the stamping part, and then For PVD coating, first cover the metallic luster applied to the stamping parts, and then perform coating to increase the metallic luster. The process is cumbersome and covers up the original color of the stamping parts

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A method for surface treatment of copper-zinc alloy cold stamping parts, comprising the following steps:

[0021] (1) Cleaning: Place the cold stamping parts in a cleaning solution with a temperature of 40°C. The cleaning solution is a lipase solution with a mass concentration of 0.06%. Ultrasonic cleaning is performed at 32kHz, each time for 15 minutes, and then stop for 30 minutes. Minutes, repeat ultrasonic 6 times, simple and efficient, quickly remove oil stains, can be completely biodegraded, avoid the pollution of the environment by the complex chemical components in the traditional cleaning solution, wash with distilled water, and get the cleaned parts;

[0022] (2) Coarse grinding: Freeze the cleaned parts for 20 hours at a temperature of -25°C, and use a 300# abrasive belt for coarse grinding, which can increase brittleness, facilitate cutting, reduce wear on the abrasive belt, and reduce coarse grinding The roughness can reduce the difficulty of coarse grindin...

Embodiment 2

[0028] A method for surface treatment of copper-zinc alloy cold stamping parts, comprising the following steps:

[0029] (1) Cleaning: Place the cold stamping parts in a cleaning solution with a temperature of 45°C. The cleaning solution is a lipase solution with a mass concentration of 0.07%. Ultrasonic cleaning is performed at 33kHz for 18 minutes each time and 35 minutes after stopping. Minutes, repeated ultrasonic 7 times, simple and efficient, quick removal of oil stains, complete biodegradation, avoiding the pollution of the environment by complex chemical components in traditional cleaning solutions, washing with distilled water, and cleaning parts;

[0030] (2) Coarse grinding: Freeze the cleaned parts for 22 hours at a temperature of -24°C, and use a 300# abrasive belt for coarse grinding, which can increase brittleness, facilitate cutting, reduce wear on the abrasive belt, and reduce coarse grinding The roughness can reduce the difficulty of coarse grinding, and at t...

Embodiment 3

[0036] A method for surface treatment of copper-zinc alloy cold stamping parts, comprising the following steps:

[0037] (1) Cleaning: Place the cold stamping parts in a cleaning solution with a temperature of 50°C. The cleaning solution is a lipase solution with a mass concentration of 0.08%, and perform ultrasonic cleaning at 34kHz for 20 minutes each time, and stop for 40 minutes. Minutes, repeated ultrasonic 8 times, simple and efficient, quick removal of oil, can be completely biodegradable, to avoid the complex chemical components in the traditional cleaning solution from polluting the environment, wash with distilled water, get the cleaned parts;

[0038] (2) Coarse grinding: Freeze the cleaned parts for 24 hours at -23°C, and use a 400# abrasive belt for coarse grinding, which can increase the brittleness, facilitate cutting, reduce wear on the abrasive belt, and reduce coarse grinding The roughness can reduce the difficulty of coarse grinding, and at the same time, it...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
surface roughnessaaaaaaaaaa
Login to View More

Abstract

The invention mainly relates to the technical field of metal surface treatment, and discloses a surface treatment method for a copper-zinc alloy cold-stamped part. The surface treatment method comprises the following steps of cleaning, coarse grinding, pickling, fine grinding and oil-coating. The method is simple and is convenient to operate, so that roughness of the a copper-zinc alloy cold-stamped part is reduced to be 0.11 [mu]m, golden color of the copper-zinc alloy cold-stamped part is kept, oxidization is delayed, and the service life is prolonged by 2.5 times; a lipase solution is used to perform intermittent type ultrasonic cleaning, so that the surface treatment method is simple and efficient, quickly removes greasy dirt, can perform complete biodegradation and avoids pollution, on environment, of complex chemical components in a conventional cleanout fluid; after being frozen, a cleaned part is coarsely grinded, so that brittleness can be increased, abrasion on an abrasive belt is reduced, roughness of coarse grinding can be reduced, coarse grinding difficulty is reduced, high temperature generated during coarse grinding can be reduced, oxidization is avoided, and golden color is kept.

Description

technical field [0001] The invention mainly relates to the technical field of food additive processing, in particular to a surface treatment method for a copper-zinc alloy cold stamping part. Background technique [0002] Copper-zinc alloy is a kind of memory alloy, golden yellow, like the color of gold, commonly known as brass, and has a wide range of uses. Small fractures and flaws produced in the cold stamping process will affect the use value of copper-zinc alloy. [0003] Cold stamping is a pressure processing method that uses a stamping die to apply pressure to a sheet or hot material on a press at room temperature to cause plastic deformation or separation to obtain parts of the desired shape and size. The process is simple, but cold During the stamping process, the friction force is large, and the metal flow is intermittent, which is easy to cause defects such as breakage, wrinkling, and scratches on the plate, and will not scrap the stamping parts, but the surface o...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B24B21/00C23G1/10B08B3/12
CPCB08B3/12B24B21/00C23G1/103
Inventor 徐群张飞李少宝张维林董万斌
Owner 深圳市永丰亿五金有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products