Carbon-glass one-step hybrid weaving technology and device

A technology, carbon fiber technology, applied in the field of carbon-glass one-step mixed weaving process and equipment, can solve the problems of carbon-glass mixed weaving cloth meter length limit, elongated production process route, increase labor workload, etc., to reduce production costs and Labor cost, continuous and efficient production, and the effect of improving labor efficiency

Pending Publication Date: 2017-12-29
CHANGZHOU HONGFA ZONGHENG ADVANCED MATERIAL TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the shortcomings of this process are also obvious. Due to the requirement of winding and unwinding, the production process route is lengthened and the labor workload is increased.
The biggest disadvantage is that due to the diameter of the warping head, the limitation of the door width and the production of the warping machine will cause a lot of waste of raw materials: 1. Due to the limitation of the diameter of the warping head, the length of the carbon fiber warping meter is limited. , the meter length of the carbon-glass mixed fabric is also greatly restricted
2. Every time the pan head is replaced, the carbon fiber layup must be pulled from the unwinding position to the take-up shaft of the multi-axial warp knitting machine, and the width needs to be aligned. In this process, at least the time between the weaving area and the winding is wasted. a meter long
Due to the large waste caused by the requirements of the process, the cost is increased

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Carbon-glass one-step hybrid weaving technology and device

Examples

Experimental program
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Effect test

Embodiment 1

[0020] In view of the defects of the prior art, this embodiment proposes a one-step method to carry out mixed weaving, so the following designs are designed: figure 1 The device system shown includes a constant tension creel 1, a yarn collecting frame 2, a fiber spreading device 3, a rolling roller 31, a vibrating roller 32, a pulling power roller group 4, a tension regulating roller 5 and a PLC control system, which is similar to the original Some weft laying devices 6 and multiaxial warp knitting machine weaving 7 are integrated. The constant tension creel 1 and the creel 2 are set above the weft laying device 6 through the support platform. This embodiment adopts a steel frame platform. The external factors of thread tension are beneficial to control the uniformity of yarn tension. The yarn releasing tension of the constant tension creel 1 is controlled by the PLC control system, and the yarn releasing tension of the constant tension creel 1 is controlled by the PLC system...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a carbon-glass one-step hybrid weaving technology and device. The technology comprises the steps that carbon fiber is unwound through a constant tension creel, subjected to yarn collection through a yarn collection rack and subjected to thread-used fiber spread by a fiber spread device, the carbon fiber, glass fiber spun yarn which is conveyed by a weft laying device in the same direction and glass fiber which is conveyed in the other direction synchronously enter a multi-axial warp knitting machine to be woven into carbon-glass hybrid fabric, and then rolling is conducted. According to the carbon-glass one-step hybrid weaving technology and device, a novel technology route is provided, controlled thread-used fiber spread which is synchronous with weaving is adopted, one-step hybrid weaving is achieved, the production cost and labor cost are lowered, the labor intensity of workers is lowered, the waste is reduced, and the energy is greatly saved.

Description

technical field [0001] The invention relates to a carbon-glass one-step mixed weaving process and device. Background technique [0002] Carbon glass blended fabric combines the advantages of carbon fiber and glass fiber, so it is widely used in industrial manufacturing fields such as wind power generation blades. When weaving carbon fiber and glass fiber blended fabrics, it is generally necessary to spread the carbon fibers first, so that the carbon fiber bundles are flatter, thinner and more uniformly arranged, so that the performance of the fabric is better. [0003] The existing process is to spread the fiber off-line and warp it on the pan head, and then weave the carbon fiber layer and the glass fiber together through a special unwinding device on the multiaxial warp knitting machine. But the shortcomings of this process are also obvious. Due to the requirement of winding and unwinding, the production process route is lengthened and the labor workload is increased. Th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04B27/00D04B27/34
CPCD04B27/00D04B27/34
Inventor 谢波季小强谈昆伦刘时海何梦瑶王秀岗谢磊
Owner CHANGZHOU HONGFA ZONGHENG ADVANCED MATERIAL TECH
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