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Laser repair technology for cracks of screen support rod

A laser repair and support rod technology, applied in the field of laser repair technology, can solve the problems of easy cracks on the surface of the support rod, affecting the overall strength of the wire mesh, reducing the service life, etc., so as to improve the quality of crack repair and reduce the risk of crack recurrence. , the effect of improving quality

Inactive Publication Date: 2018-03-16
杨沁玥
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, after the wire mesh has been used for a long time, cracks are prone to appear on the surface of the support rods. If the cracks are not repaired, it will affect the overall strength of the wire mesh and reduce its service life. However, the existing repair methods are cumbersome to operate and the repair effect is poor. The effective application of laser repair technology to the repair of cracks is a problem that those skilled in the art need to solve

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The present invention provides the following technical solution: a laser repair process for cracks in wire mesh support rods, comprising the following steps:

[0019] A. Grinding the surface of the support rod to make the crack edge smooth;

[0020] B. Preheat the support rod as a whole, the preheating temperature is 60°C, and the time is 10 minutes;

[0021] C. Use a laser cutting head to cut the crack; the laser power is 500W, and the pulse frequency is 50HZ;

[0022] D. Use laser to melt the parent material at the crack to form a molten pool;

[0023] E. Using the preset powder feeding method, the fast cross-flow carbon dioxide laser is used as the light source to perform continuous lap scanning on the support rods;

[0024] F. Send the alloy powder to the molten pool for laser cladding to complete the repair.

[0025] In this embodiment, the power of the laser in step E is 2000W, the scanning speed is 80mm / min, the overlapping amount is 6.8mm, and the powder feed...

Embodiment 2

[0029] A laser repair process for cracks in wire mesh support rods, comprising the following steps:

[0030] A. Grinding the surface of the support rod to make the crack edge smooth;

[0031] B. Preheat the support rod as a whole, the preheating temperature is 70°C, and the time is 20 minutes;

[0032] C. Use a laser cutting head to cut the crack; the laser power is 1000W, and the pulse frequency is 80HZ;

[0033] D. Use laser to melt the parent material at the crack to form a molten pool;

[0034] E. Using the preset powder feeding method, the fast cross-flow carbon dioxide laser is used as the light source to perform continuous lap scanning on the support rods;

[0035] F. Send the alloy powder to the molten pool for laser cladding to complete the repair.

[0036] In this embodiment, the power of the laser in step E is 4000W, the scanning speed is 120mm / min, the overlapping amount is 6.8mm, and the powder feeding amount is 14g / min.

[0037] In this embodiment, the compos...

Embodiment 3

[0040] A laser repair process for cracks in wire mesh support rods, comprising the following steps:

[0041] A. Grinding the surface of the support rod to make the crack edge smooth;

[0042] B. Preheat the support rod as a whole, the preheating temperature is 64°C, and the time is 16 minutes;

[0043] C. Use a laser cutting head to cut the crack; the laser power is 600W, and the pulse frequency is 60HZ;

[0044] D. Use laser to melt the parent material at the crack to form a molten pool;

[0045] E. Using the preset powder feeding method, the fast cross-flow carbon dioxide laser is used as the light source to perform continuous lap scanning on the support rods;

[0046] F. Send the alloy powder to the molten pool for laser cladding to complete the repair.

[0047] In this embodiment, the laser power in step E is 2500W, the scanning speed is 90mm / min, the overlapping amount is 6.8mm, and the powder feeding amount is 11g / min.

[0048] In this embodiment, the composition and...

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PUM

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Abstract

The invention discloses a laser repair technology for cracks of a screen support rod. The laser repair technology comprises the following steps: A. polishing the surface of the support rod so that thecrack edge is smooth; B. preheating the support rod overall; C. cutting the crack part with a laser cutting head; D. fusing parent materials at the crack part by laser to form a molten pool; E. continuously overlapping and scanning the support rod by a quick transverse carbon dioxide laser in a preset powder feeding manner; and F. placing alloy powder into the molten pool for laser cladding, so that the repair is finished. The laser repair technology disclosed by the invention is simple and good in repair effect, and the integral strength of the support rod can be improved; and the screen strength is further improved.

Description

technical field [0001] The invention relates to the technical field of laser repair technology, in particular to a laser repair technology for cracks in wire mesh support rods. Background technique [0002] The laser processing technology gradually replaces the traditional technology to achieve a breakthrough improvement in product quality (shown as higher product strength, more reliable product stability, more accurate printing accuracy, printing speed, printing size, stronger product wear and tear) Product corrosion resistance and more beautiful appearance quality), can also greatly enrich the production specifications, meet the special requirements of some industries, and have a wide range of application prospects. [0003] At present, after the wire mesh has been used for a long time, cracks are prone to appear on the surface of the support rods. If the cracks are not repaired, it will affect the overall strength of the wire mesh and reduce its service life. However, the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10C22C19/05B23P6/00
CPCC23C24/106B23P6/00C22C19/057
Inventor 杨沁玥
Owner 杨沁玥
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